DURATION II ACETABULAR COMPONENTS-GAS PLASMA STERILIZATION

K980626 · Howmedica Corp. · JDI · Dec 11, 1998 · Orthopedic

Device Facts

• Record ID: K980626
• Device Name: DURATION II ACETABULAR COMPONENTS-GAS PLASMA STERILIZATION
• Applicant: Howmedica Corp.
• Product Code: JDI · Orthopedic
• Decision Date: Dec 11, 1998
• Decision: SESE
• Submission Type: Traditional
• Regulation: 21 CFR 888.3350
• Device Class: Class 2
• Attributes: Therapeutic

Intended Use

The intended use of this additional style of System 12® acetabular inserts is identical to that of previously released System 12® inserts: they are intended to be used with Osteolock/Vitalock acetabular shells in primary or revision total hip arthroplasty.

Device Story

Acetabular inserts for total hip arthroplasty; manufactured from UHMWPE rod stock; stabilized via Duration® II process (gamma radiation followed by heated oven stabilization in low oxygen); terminal sterilization via gas plasma. Designed to mate with Osteolock/Vitalock acetabular shells and Howmedica femoral heads; available in neutral, 10°, and 15° hooded configurations. Used by orthopedic surgeons in clinical settings. Cross-linking process reduces free radicals, oxidation, and wear rates compared to air-irradiated UHMWPE; increased contact area and decreased contact stress. Clinical benefit derived from improved material wear characteristics.

Clinical Evidence

Bench testing only. Multiaxial hip joint simulator testing performed for 5 million cycles using 32 mm CoCr head and bovine calf serum lubricant. Results showed average total wear of 168.60 ± 50.71 mm³ for Duration® II vs 310 ± 40.8 mm³ for air-irradiated UHMWPE. Material properties verified via FTIR (no detectable oxidation), modified ASTM D2765-90 (higher gel content), and ESR (no free radicals).

Technological Characteristics

Material: UHMWPE conforming to ASTM F-648. Stabilization: Gamma radiation and heat treatment (Duration® II). Sterilization: Gas plasma. Design: Acetabular inserts with 22.0, 22.2, 26, 28, and 32mm inner diameters; neutral, 10°, and 15° hooded styles. Mechanical locking mechanism identical to predicate.

Indications for Use

Indicated for patients undergoing primary or revision total hip arthroplasty requiring acetabular inserts for use with Osteolock/Vitalock acetabular shells.

Regulatory Classification

Identification

A hip joint metal/polymer semi-constrained cemented prosthesis is a device intended to be implanted to replace a hip joint. The device limits translation and rotation in one or more planes via the geometry of its articulating surfaces. It has no linkage across-the-joint. This generic type of device includes prostheses that have a femoral component made of alloys, such as cobalt-chromium-molybdenum, and an acetabular resurfacing component made of ultra-high molecular weight polyethylene and is limited to those prostheses intended for use with bone cement (§ 888.3027).

Predicate Devices

• System 12® acetabular liners

Submission Summary (Full Text)

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# K980626

## DEC 1 1 1998

# 510(k) Summary

Duration® 11 System 12® Acetabular Inserts - Gas Plasma Sterilization Device:

The purpose of this submission is to describe an additional style of System 12® acetabular inserts which are stabilized/sterilized using a process called Duration® II Stabilization. The purpose of the Duration® Il process is to crosslink all of the free radicals found in the UHMWPE rod stock by exposure to gamma radiation followed by a stabilization process in a heated oven. During this radiation/stabilization period, the UHMWPE is exposed to a very low oxygen concentration. The stabilized rod stock is then machined to its final configuration. The acetabular insert is packaged in air, and terminally sterilized by the gas plasma sterilization process. The System 120 Acetabular Inserts produced by this method conform to the requirements for Ultra High Molecular Weight Polyethylene specified in ASTM Specification F-648, and the FDA guidance document on UHMWPE used in Bearing Surfaces for Orthopedic Devices.

The intended use of this additional style of System 12® acetabular inserts is identical to that of previously released System 12® inserts: they are intended to be used with Osteolock/Vitalock acetabular shells in primary or revision total hip arthroplasty.

These System 12® inserts are identical in design to previously cleared System 12® inserts: they are available in a range of outer diameter sizes to mate with the respective acetabular shell, and 22.0, 22.2, 26, 28, and 32mm inner diameters to mate with Howmedica femoral heads. These inserts are available in a neutral, 10°, and 15° hooded design. The locking mechanism of this style of acetabular insert is identical to previously released System 12® acetabular inserts.

These inserts are substantially equivalent to the other System 12® acetabular liners which are already in distribution by Howmedica.

Testing was performed in accordance with the draft FDA guidance on UHMWPE.

The following marketing claims will be made for the product:

- 1. Duration® II products meet all ASTM F 648 specified standards
- Duration® II products have no detectable oxidation as measured by FTIR up to 2. 30 days of accelerated aging at 80° C in air.
- 3. Duration® II products have a higher gel content (cross-linking) than air irradiated UHMWPE measured in accordance with modified ASTM D2765-90 standard.
- 4. Duration® II has a lower tensile modulus than air irradiated UHMWPE. This lower stiffness has demonstrated an increase in contact area and a decrease in contact stress.

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- No free radicals are detected in the Duration® II material when analyzed by 5. the ESR technique of the final product.
- Duration® II has a lower wear rate, as measured by hip wear simulator than air 6. irradiated UHMWPE (an average total wear of 168.60 ± 50.71 mm³ instead of 310 ± 40.8 mm³).Testing was performed in a multiaxial hip joint simulator for five million cycles using a 32 mm CoCr head articulating counterface and bovine calf serum as a lubricant. The results of in vitro tests have not been shown to correlate with clinical wear mechanisms.

For information contact: Frank Maas Manager, Regulatory Affairs Howmedica Osteonics. 359 Veterans Boulevard Rutherford, NJ 07070 [phone]

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Image /page/2/Picture/1 description: The image shows the logo for the U.S. Department of Health & Human Services. The logo is a circular seal with the words "DEPARTMENT OF HEALTH & HUMAN SERVICES - USA" around the perimeter. Inside the circle is a stylized image of three human profiles facing to the right, with flowing lines representing hair or clothing.

Food and Drug Administration 9200 Corporate Boulevard Rockville MD 20850

DEC 1 1 1998

Mr. Frank Maas Manager, Regulatory Affairs Howmedica Inc. Pfizer Medical Technology Group 359 Veterans Boulevard 07070-2584 Rutherford, New Jersey

Re : K980626 Duration® II Acetabular Trade Name: Components - Gas Plasma Sterilization K980632 Trade Name: Duration II Tibial Inserts - Gas Plasma Sterilization Regulatory Class: II Product Code: JDI, LPH, and JWH Dated: September 18, 1998 September 18, 1998 Received:

Dear Mr. Maas:

We have reviewed your Section 510(k) notifications of intent to market the devices referenced above and we have determined these devices are substantially equivalent (for the indications for use stated in the enclosures) to devices marketed in interstate commerce prior to May 28, 1976, the enactment date of the Medical Device Amendments, or to devices that have been reclassified in accordance with the provisions of the Federal Food, Drug, and Cosmetic Act (Act). You may, therefore, market the devices, subject to the general controls provisions of the Act. The general controls provisions of the Act include requirements for annual registration, listing of devices, good manufacturing practice, labeling, and prohibitions against misbranding and adulteration.

If your devices are classified (see above) into either class II (Special Controls) or class III (Premarket Approval), they may be subject to such additional controls. Existing major regulations affecting your devices can be found in the Code of Federal Requlations, Title 21, Parts 800 to 895. ದ substantially equivalent determination assumes compliance with the current Good Manufacturing Practice requirement, as set forth in the Quality System Regulation (QS) for Medical Devices: General regulation (21 CFR Part 820) and that, through periodic (QS) inspections, the Food and Drug Administration (FDA) will verify such assumptions. Failure to

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#### Page 2 - Mr. Frank Maas

In addition, FDA may publish further announcements action. concerning your devices in the Federal Register. Please note: this response to your premarket notification submission does not affect any obligation you might have under sections 531 through 542 of the Act for devices under the Electronic Product Radiation Control provisions, or other Federal laws or regulations.

This letter will allow you to begin marketing your devices as described in your 510(k) premarket notification. The FDA finding of substantial equivalence of your devices to legally marketed predicate devices results in a classification for your devices and thus, permits your devices to proceed to the market.

If you desire specific advice for your devices on our labeling requlation (21 CFR Part 801 and additionally 809.10 for in vitro diagnostic devices), please contact the Office of Compliance at [phone]. Additionally, for questions on the promotion and advertising of your devices, please contact the Office of Compliance at [phone]. Also, please note the regulation entitled, "Misbranding by reference to
premarket notification" (21 CFR 807.97). Other general information on your responsibilities under the Act may be obtained from the Division of Small Manufacturers Assistance at its toll-free number [phone] or [phone] or at its internet address "http://www.fda.gov/cdrh/dsmamain.html".

Sincerely yours,

Celia M. Witten, Ph.D., M.D. Director Division of General and Restorative Devices Office of Device Evaluation Center for Devices and Radiological Health

Enclosures

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### Indications for Use

510(k) Number (if known): K980626

Device Name: Duration® II System 12® Acetabular Inserts - Gas Plasma Sterilization

Indications for Use:

The intended use of this additional style of System 12® acetabular inserts is identical to that of previously released System 12® inserts: they are intended to be used with Osteolock/Vitalock acetabular shells in primary or revision total hip arthroplasty.

(PLEASE DO NOT WRITE BELOW THIS LINE - CONTINUE ON ANOTHER PAGE IF NEEDED)

Concurrence of CDRH, Office of Device Evaluation (ODE)

Prescription Use
(Per 21 CFR 801.109)

OR

Over-The-Counter Use No
(Optional Format 1-2-96)

(Division Sign-Off)
Division of General Restorative Devices K980626
510(k) Number