DPS 4 DIALYZER PREPARATION SYSTEM

K955299 · Seratronics, Inc. · LIF · Oct 21, 1996 · Gastroenterology, Urology

Device Facts

• Record ID: K955299
• Device Name: DPS 4 DIALYZER PREPARATION SYSTEM
• Applicant: Seratronics, Inc.
• Product Code: LIF · Gastroenterology, Urology
• Decision Date: Oct 21, 1996
• Decision: SESE
• Submission Type: Traditional
• Regulation: 21 CFR 876.5820
• Device Class: Class 2

Intended Use

This device is intended solely for processing (e.g., in vitro rinsing) of hemodialyzers. Federal law restricts this device to use by or on the order of a physician.

Device Story

The DPS 4 Dialyzer Preparation System is an automated four-station rinsing machine used in clinical settings to remove germicides from reused hemodialyzers. It operates by delivering AAMI-quality water to the dialysate side of the dialyzer at controlled temperatures and flow rates, while simultaneously recirculating fluid on the blood side via a tubing pump. This process facilitates the diffusion of germicides out of the blood compartment. The system features a user-selectable timer that triggers an end-of-cycle alarm. A proprietary buffering agent, RINSE-QUICK, may be added to reduce rinse times for formaldehyde. The device does not open the blood circuit during processing. Following the automated rinse, the dialyzer requires a final prime with sterile saline and residual testing by medical personnel before patient connection to ensure safety. The device helps prepare dialyzers for reuse, potentially reducing manual labor and standardizing the rinsing process, though it does not replace the necessity for final clinical verification of disinfectant levels and pH.

Clinical Evidence

Bench testing only. The manufacturer provided data comparing rinse times for formaldehyde-filled dialyzers (CDAK 90SCE, Renak RE-09, CDAK 4000, Clirans C121, CF 12-11, Bax. C110G) using RO water alone versus RO water with RINSE-QUICK concentrate. Results demonstrate that the buffering agent reduces the time required to reach 5 PPM and 1 PPM residual formaldehyde concentrations across all tested dialyzer models.

Technological Characteristics

Four-station automated rinsing system. Uses AAMI RD5 (1992) quality water. Features a tubing pump for blood-side recirculation. Includes a timer-based alarm system. Compatible with RINSE-QUICK bicarbonate buffer concentrate. Electrical requirements: 110V. Requires ground fault interrupter protection. No integrated analytical sensing capability (photosensor removed).

Indications for Use

Indicated for the automated rinsing of reused hemodialyzers to remove germicides (formaldehyde, glutaraldehyde, or peracetic acid) prior to clinical use in dialysis patients.

Regulatory Classification

Identification

A hemodialysis system and accessories is a device that is used as an artificial kidney system for the treatment of patients with renal failure or toxemic conditions and that consists of an extracorporeal blood system, a conventional dialyzer, a dialysate delivery system, and accessories. Blood from a patient flows through the tubing of the extracorporeal blood system and accessories to the blood compartment of the dialyzer, then returns through further tubing of the extracorporeal blood system to the patient. The dialyzer has two compartments that are separated by a semipermeable membrane. While the blood is in the blood compartment, undesirable substances in the blood pass through the semipermeable membrane into the dialysate in the dialysate compartment. The dialysate delivery system controls and monitors the dialysate circulating through the dialysate compartment of the dialyzer.(1) The extracorporeal blood system and accessories consists of tubing, pumps, pressure monitors, air foam or bubble detectors, and alarms to keep blood moving safely from the blood access device and accessories for hemodialysis (§ 876.5540) to the blood compartment of the dialyzer and back to the patient. (2) The conventional dialyzer allows a transfer of water and solutes between the blood and the dialysate through the semipermeable membrane. The semipermeable membrane of the conventional dialyzer has a sufficiently low permeability to water that an ultrafiltration controller is not required to prevent excessive loss of water from the patient's blood. This conventional dialyzer does not include hemodialyzers with the disposable inserts (Kiil type) (§ 876.5830) or dialyzers of high permeability (§ 876.5860). (3) The dialysate delivery system consists of mechanisms that monitor and control the temperature, conductivity, flow rate, and pressure of the dialysate and circulates dialysate through the dialysate compartment of the dialyzer. The dialysate delivery system includes the dialysate concentrate for hemodialysis (liquid or powder) and alarms to indicate abnormal dialysate conditions. This dialysate delivery system does not include the sorbent regenerated dialysate delivery system for hemodialysis (§ 876.5600), the dialysate delivery system of the peritoneal dialysis system and accessories (§ 876.5630), or the controlled dialysate delivery system of the high permeability hemodialysis system § 876.5860). (4) Remote accessories to the hemodialysis system include the unpowered dialysis chair without a scale, the powered dialysis chair without a scale, the dialyzer holder set, dialysis tie gun and ties, and hemodialysis start/stop tray.

Predicate Devices

• K832230

Submission Summary (Full Text)

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K955299

510(k) Summary

This 510(k) summary was prepared on 11/17/95 and submitted by:

Seratronics, Inc.
Scott Walker
2637 Shadelands Dr.
Walnut Creek, Ca 94598
[phone]

OCT 21 1996

Contact: Scott Walker

Trade name: DPS 4 Dialyzer Preparation System

Common name: rinse machine

Classification name: none

Changes and amendments made 08/23/1996 by Brooks Rogers at the request of Gema Gonzalez (FDA).

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The Seratronics DPS 4 Dialyzer Preparation System is an automatic four-station rinsing machine for removing formaldehyde, glutaraldehyde or peracetic acid from reused dialyzers. Dialyzers are stored filled with the germicide and with the venous and arterial blood ports connected by a filled tubing segment that includes a sample site. This provides a blood side circuit that can be recirculated while the germicide is removed by the process of diffusion across the membrane.

The system removes the germicide from the dialyzer by delivering AAMI quality (RD5, 1992) water to the dialysate side of the dialyzer at a controlled temperature and flow rate while the blood side fluid is recirculated by a tubing pump. The germicide is diffused from the blood compartment of the dialyzer to a final concentration prescribed by the physician. The blood side of the dialysis circuit is never opened during the rinsing process on the DPS 4 rinse machine. At a predetermined time in the recirculation cycle (selected on the front panel), an alarm sounds, indicating that the rinse time has been completed. The blood and dialysate side flow continue when this end-of-cycle alarm occurs. A proprietary buffering agent, RINSE-QUICK™ concentrate, can be added to the rinse solution to reduce rinse out times with formaldehyde only. This buffering agent does not introduce new chemicals or higher concentrations of chemicals normally used for dialysis.

The rinse times of individual dialyzers can vary significantly, depending on dialyzer type, size, germicide type, germicide concentration, number of uses, rinse technique used, etc. The germicide concentration may "rebound" if the rinsing process is interrupted due to (de)absorption from the solid components of the dialyzer. The dialyzer must undergo a final prime with sterile saline and flush of the dialysate side in order to bring the dialyzer up to temperature, pH, composition, and complete the final rinse of the dialyzer. It is necessary to test each dialyzer for residual germicide and pH just prior to connection to the patient. This is well known by medical professionals performing reuse and is described in the Operator's Manual.

The original 510(k) for this machine had an integrated analytical system that used a light and photosensor system to automatically determine the level of formaldehyde only in a sample ampule. At this time, we are not distributing the DPS 4 with this capability, and the operating instructions for the analytical capability have been removed (except for a description of the alarm codes, which have been retained for historical purposes). We have no plans at this time to include this feature in the future.

The Operator's manual has been updated from that submitted in the original 510(k).

This machine and accessories described in this submission are substantially equivalent to the device indicated in premarket notification K832230 and to any dialysis machine to the extent that it may be used to rinse germicide or manufacturing residuals from new or reused dialyzers.

There are many articles in the literature relating to germicide removal. The following technical literature is cited:

Man, N. K. Lebkiri, B., Polo, P., Et. Al.: Prevention of Anti-N-Like Antibodies development with Non-formaldehyde Reuse Procedures, Proc Dialy Transpl Forum 10, P 18 - 21, 1980.

Dean, N., Bemis, J. A.: Multiple Use of Hemodialyzers, Final Report to National Institute of Arthritis, Diabetes and Digestive and Kidney Diseases, June 1981.

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Lewis, K. J. Dewar, P. J., Ward, M. K., Kerr, D. N. S.: Formation of Anti-N-Like Antibodies in Dialysis Patients: Effect of Different Methods of Rinsing to Remove Formaldehyde, Clin Neph 15 (1), P 85-90, 1981.

Gotch, F. A., Keen, M. L.: Formaldehyde Kinetics in Reused Dialyzers, ASAIO Transactions, 29, p 396 - 401, 1983.

Hakim, R. M., Friedrich, R. A., Lowrie, E. G.: Formaldehyde Kinetics and Bacteriology in Dialyzers, Kidney Int 28, P 936 - 943, 1985.

Held, P. J., Pauly, M. V., Diamond, L.: Survival analysis of patients undergoing dialysis, Journal of the American Medical Association, 257: p 645 - 650, 1987.

Vanholder, R. C., Noens, L., de Smet, R., Ringoir, S.: Development of Anti-N-Like Antibodies during Formaldehyde Reuse in spite of Adequate Predialysis Rinsing, Am J Kidney Dis 11 (6), P 477 - 480, 1988.

CDC: Acute Allergic Reactions Associated with Reprocessed Hemodialyzers - Virginia, MMWR 38 (50):873, 1989.

CDC: Update: Acute Allergic Reactions Associated with Reprocessed Hemodialyzers, MMWR 40 (9):147, 1991.

Alter, M. J., Favero, M. S., Moyer, L. A., Bland, L. A.: National Surveillance of Dialysis-associated Diseases in the United States, 1989. Transactions of the American Society for Artificial Internal Organs Vol. 37, p 97-109, 1991.

Held, P. J., Wolfe, R. A., Gaylin, D. S., Levin, N. W., Port, K. F., Turenne, M. N., Urban Institute: A Brief Overview of Current Analyses of the Association of Dialyzer Reuse and Patient Outcomes, preliminary report, October 7, 1992.

AAMI: Recommended Practice for Reuse of Hemodialyzers, Arlington VA, Association for Advancement of Medical Instrumentation, RD47, 1993.

Tokars, J. L., Alter, M. J., Favero, M. S., et al.: National Surveillance of Dialysis Associated Diseases in the United States, 1991, ASAIO J, 1993 Oct - Dec, 39(4): p 966-975.

Held, P. J., PhD, Wolfe, R. A., PhD, Gaylin, D. S., BA, Port, F. K., MD, MS, Levin, N. W., MD, Turenne, M. N., BA: Analysis of the Association of Dialyzer Reuse Practices and Patient Outcomes, American Journal of Kidney Diseases, Vol 23, No 5, May, 1994: p 692 - 708.

Straiger, A., Wendenckx, D., Jadoul, M.: Rinsing Time and Disinfectant Release of Reused Dialyzers: Comparison of Formaldehyde, Hypochlorite, Warexin, and Renalin, American Journal of Kidney Diseases, Vol 26, No 3, September, 1995: p 549 - 553.

US Code of Federal Regulations, 42 CFR part 405.2150, 1992, amended F.R., Vol 60, Vol 180, Sept. 18, 1995, p 48039-48044.

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A study was performed to demonstrate the effectiveness of Rinse-Quick concentrate in reducing the rinse times of formaldehyde filled dialyzers.

Following is a table showing the formaldehyde rinse out rate with various dialyzers. The rinse time is different for the various dialyzers, as expected. These data demonstrate that Rinse-Quick concentrate is effective in reducing the rinse time of formaldehyde filled dialyzers as compared to use of RO rinse water alone.

| Dialyzer type | Approximate rinse time (min) to achieve indicated PPM | | | |
| --- | --- | --- | --- | --- |
| | 5 PPM | | 1 PPM | |
| | W/O R-Q | W/R-Q | W/O R-Q | W/R-Q |
| CDAK 90SCE | 31 | 5 | 43 | 13 |
| Renak RE-09 | 27 | 8 | 36 | 13 |
| CDAK 4000 | 52 | 15 | >70 | 35 |
| Clirans C121 | 42 | 9 | 56 | 19 |
| CF 12-11 | 40, est | 9 | 64 | 18 |
| Bax. C110G | 7 | <5 | 17 | 10 |

The following is safety and effectiveness information extracted from the product labeling:

Federal law restricts this device to use by or on the order of a physician.

This device is intended solely for processing (e.g., in vitro rinsing) of hemodialyzers. Any subsequent clinical use of the dialyzer processed by this machine is the sole responsibility of the patient's physician.

**Warning**: Failure to install, operate, or maintain this equipment in accordance with manufactures specifications and operating instructions may cause user or patient injury.

**Caution**: Care must be used to aseptically connect the blood lines to the blood ports of the dialyzer. The arterial blood line must be filled with sterile saline solution before attaching to the dialyzer. Care should be taken not to introduce air into the system during the connection.

**Warning**: A saline prime on the blood side and dialysate side flow is required at the bedside before connecting the patient to the extracorporeal circuit. It is necessary to assure that the blood circuit is at the proper dialyzing temperature, PH, and conductivity before initiating dialysis.

**Warning**: Adequate procedural steps must be followed to assure that rinsed dialyzers are not mixed with non-rinsed dialyzers. Test the blood circuit for residual disinfectant after the clinical prime of the dialyzer, before initiating dialysis.

**Caution**: Aseptic procedures are required to maintain sterility of dialyzers.

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**Warning:** Do not use an adaptor to fit a 3-prong power plug to a 2-prong household outlet. The electrical circuit must be protected by a ground fault interrupter.

**Warning:** When replacing fuses in the Dialyzer Preparation System, replace only with the same type and rating of fuse to avoid overheating and short circuiting. A time-delay fuse must be used with this device if it is connected to a circuit that is protected by fuses.

**Danger:** Possible explosion hazard if used in the presence of flammable anesthetics.

**Caution:** Electric shock hazard. Do not remove cover or back. Refer servicing to qualified personnel.

**Caution:** Caution must be taken when handling human blood and blood components due to the possibility of exposure to hepatitis or other blood borne pathogens. It is recommended that gloves, masks, and appropriate protective clothing be worn.

**Warning:** When there is no cycle operating, periodically the 110 volt deseration pump may periodically, automatically start and V-3 may close for a few seconds. This is normal.

**Caution:** During servicing, normal covers and panels are open, exposing 110 volts and rotating equipment. Service should only be performed by qualified personnel.

**Warning:** Following rinsing with the DPS 4 rinse machine, the concentration of disinfectant in the dialyzer may increase or "rebound" as disinfectant slowly diffuses out from the solid components of the dialyzer. A final rinse of the dialyzer and bloodline at the dialysis machine must be performed, and the solution tested for residual disinfectant.

The training of operators in the use of handling chemicals is the responsibility of the Medical Director. The handling of chemicals, such as formaldehyde, Glutaraldehyde, and Peracetic Acid should be carried out in a safe and careful manner, which includes proper protective clothing and equipment as set out by the Dialysis Center Procedures.

**Warning:** FORMALDEHYDE is an eye, skin, and respiratory irritant, and as such, caution should be used to prevent contact. This can be accomplished by wearing eye goggles and gloves in a well ventilated area when using open containers of concentrated solution.

**FIRST AID:** CALL A PHYSICIAN.

**IF INHALED:** Exposed people should remove themselves from exposure to fresh air, rest and keep warm. Give artificial respiration if breathing has stopped. Obtain medical attention.

**EYE CONTACT:** Immediately rinse thoroughly for 15 minutes. Lift eye lids occasionally while rinsing. This is of extreme importance to prevent coagulation of the surface of the cornea. Obtain medical attention.

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SKIN CONTACT: rinse well with water and remove any contaminated clothing. These should be washed thoroughly before next use.

IF SWALLOWED: The mouth should be rinsed thoroughly with water followed by drinking milk. Induce vomiting. If the victim is unconscious, do not induce vomiting. Obtain medical attention.

## Storage of Formaldehyde

Protect against physical damage. Store in a cool, dry, well ventilated area separated from oxidizing or alkaline materials. Avoid exposure of containers to sources of heat.

## Further Information

For specific instructions on the safe handling of specified chemicals, refer to the Chemical Safety Data Sheet, SD-1, from the Manufacturing Chemists' Association, Inc.

**Warning:** GLUTARALDEHYDE is an eye and skin irritant, and as such, caution should be used to prevent contact. This can be accomplished by wearing eye goggles and gloves.

**FIRST AID:** CALL A PHYSICIAN.

**IF INHALED:** Exposed people should remove themselves from exposure to fresh air, rest and keep warm. Give artificial respiration if breathing has stopped. Obtain medical attention.

**EYE CONTACT:** Immediately rinse thoroughly for 15 minutes. Obtain medical attention.

**SKIN CONTACT:** Rinse well with water and remove any contaminated clothing. These should be washed thoroughly before next use.

**IF SWALLOWED:** The mouth should be rinsed thoroughly with water followed by drinking 2 glasses of water. Do not induce vomiting. Obtain medical attention.

## Storage of Glutaraldehyde

Protect against physical damage. Store in a cool, dry, well ventilated area separated from oxidizing or alkaline materials. Avoid exposure of containers to sources of heat.

## Further Information

For specific instructions on the safe handling of specified chemicals, refer to the Material Safety Data Sheet, from the Manufacturer Gulfstream Medical Inc. [phone]

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**Warning:** PERACETIC ACID is an eye and skin irritant, and as such, caution should be used to prevent contact. This can be accomplished by wearing eye goggles and gloves.

**FIRST AID:** CALL A PHYSICIAN.

**IF INHALED:** Exposed people should remove themselves from exposure to fresh air, rest and keep warm. Give artificial respiration if breathing has stopped. Obtain medical attention.

**EYE CONTACT:** Immediately rinse thoroughly for 15 minutes. Obtain medical attention.

**SKIN CONTACT:** rinse well with water and remove any contaminated clothing.

**IF SWALLOWED:** The mouth should be rinsed thoroughly with water followed by drinking large quantities of water. Do not induce vomiting. Obtain medical attention.

## Storage of Peracetic Acid

Protect against physical damage. Store in a cool, dry, well ventilated area separated from oxidizing or other chemicals. Avoid exposure of containers to direct sunlight.

## Further Information

For specific instructions on the safe handling of specified chemicals, refer to the Material Safety Data Sheet, from the Fresenius USA INC. [phone]

**Caution:** BLEACH (5.25% Sodium Hypochlorite) is a strong oxidizing agent. Wear protective gloves and safety glasses when handling. Harmful if swallowed. Can cause severe eye irritation. Keep in a cool place.

**FIRST AID:** CALL A PHYSICIAN.

**IF SWALLOWED:** Feed milk; Do not induce vomiting.

**EYE CONTACT:** flood with water for at least 15 minutes.

**SKIN CONTACT:** Rinse thoroughly with water

**RINSE-QUICK** concentrate solution is a mixed bicarbonate buffer solution. In the diluted form it contains less sodium and bicarbonate than that used in bicarbonate dialysis.

**Warning:** Not for use as a bicarbonate concentrate for dialysis.

**Warning:** Not for injection or ingestion.

**Caution:** Do not contact with acid.

**FIRST AID**

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EYE CONTACT: Rinse thoroughly with water for 15 minutes. If irritation develops, obtain medical attention.

SKIN CONTACT: Rinse thoroughly with water

IF SWALLOWED: drink water to dilute.

**Warning:** Do not use an adaptor to fit a 3-prong power plug to a 2-prong household outlet.

**Warning:** Regardless of the test results that are obtained at the completion of the DPS 4 rinse cycle, a residual test and a PH test must be completed following the clinical prime of the complete blood circuit at the dialysis machine just prior to initiating dialysis.

**Warning:** After rinsing, the disinfectant has been removed from the dialyzer. Therefore, care must be used to aseptically connect the blood lines to the blood ports of the dialyzer. The arterial blood line must be filled with sterile saline solution before attaching to the dialyzer. Care should be taken not to introduce air into the system during the connection.

**Warning:** A saline prime on the blood side and dialysate flow is required before connecting the patient to the extracorporeal circuit. It is necessary to assure that the blood circuit is at the proper dialyzing temperature and conductivity (composition) and to test for disinfectant residual and PH before initiating dialysis.

After an acceptable residual test has been obtained, the dialyzer must not be allowed to sit without blood side recirculation and dialysate flow unless the dialyzer is re-rinsed and tested again for residual disinfectant. All disinfectants will absorb into all dialyzers and build up a "sink". Most of the rinsing time of a dialyzer is a result of this sink. The concentration of disinfectant in the dialyzer will "rebound" if rinsing/recirculation is discontinued. Of course, the amount of the rebound will be greater the larger the dialyzer.

Do not sample right after adding a quantity of fresh saline to the circuit. This can result in a false negative test. Allow the blood side to equilibrate before testing for residual.

These are suggested procedures that contain many elements that we have found necessary in order to obtain fully rinsed dialyzers. It is based on theory, experience, and testing at certain dialysis units. We have attempted to make sure that they are complete and correct. However, we cannot and do not take any responsibility for the rinsing procedures used at your dialysis unit due to the many variables. In addition, we can make no representations nor give you any assurances that following this procedure will prevent any patient reactions. In the final analysis, it is necessary for you to follow AAMI guidelines, validate your procedure, be sure that it is followed, and properly test each dialyzer for residual disinfectant.