Perpak™ Sterilization Tyvek Pouch

K241123 · Km Corp. · FRG · Sep 18, 2024 · General Hospital

Device Facts

Record IDK241123
Device NamePerpak™ Sterilization Tyvek Pouch
ApplicantKm Corp.
Product CodeFRG · General Hospital
Decision DateSep 18, 2024
DecisionSESE
Submission TypeTraditional
Regulation21 CFR 880.6850
Device ClassClass 2

Intended Use

The Perpak™ Sterilization Tyvek Pouch is intended to provide health care workers with an effective method to enclose devices intended for sterilization in the LOWTEM Crystal 120 Sterilizer. The device is intended to allow sterilization of enclosed devices and also to maintain sterility of the enclosed devices until used up to 3 years post sterilization.

Device Story

Perpak™ Sterilization Tyvek Pouch consists of Tyvek® and plastic film; used to contain medical devices for terminal sterilization in LOWTEM Crystal 120 Sterilizer. Healthcare workers insert devices into pouch/roll, seal, and process in sterilizer. Device maintains sterility of enclosed contents for up to 3 years post-sterilization. Performance verified via seal integrity, peel strength, burst strength, and microbial barrier testing. No chemical indicator included in pouch; relies on external indicators used with sterilizer. Benefits include effective containment and sterile maintenance of surgical instruments.

Clinical Evidence

Bench testing only. Performance validated via ASTM F1929 (dye penetration), ASTM F88/F88M (seal peel), ASTM F2251 (thickness), ASTM D5035/D882 (tensile strength), ASTM F1140 (burst strength), ASTM D1922 (tear resistance), and ASTM F1608 (microbial barrier). Sterilant penetration and sterility maintenance verified using half-cycle validation in LOWTEM Crystal 120 Sterilizer with Geobacillus stearothermophilus biological indicators.

Technological Characteristics

Materials: Tyvek®, Ethylene Polymer, Polyethylene (PE), Polyethylene Terephthalate (PET), Bisphenol A-Epichlorohydrin Resin, Polyester polyol, Toluene diisocyanate, Methanol. Form factor: Flat pouches and rolls of various dimensions. Standards: ASTM F1929, F88/F88M, F2251, D5035, D882, F1140, D1922, F1608. Sterilization: Hydrogen peroxide vapor (LOWTEM Crystal 120).

Indications for Use

Indicated for healthcare workers to enclose medical devices for sterilization in the LOWTEM Crystal 120 Sterilizer and maintain sterility for up to 3 years post-sterilization.

Regulatory Classification

Identification

A sterilization wrap (pack, sterilization wrapper, bag, or accessories, is a device intended to be used to enclose another medical device that is to be sterilized by a health care provider. It is intended to allow sterilization of the enclosed medical device and also to maintain sterility of the enclosed device until used.

Predicate Devices

Related Devices

Submission Summary (Full Text)

{0}------------------------------------------------ Image /page/0/Picture/0 description: The image contains the logos of the Department of Health and Human Services and the Food and Drug Administration (FDA). The Department of Health and Human Services logo is on the left, and the FDA logo is on the right. The FDA logo includes the letters "FDA" in a blue square, followed by the words "U.S. FOOD & DRUG ADMINISTRATION" in blue text. September 18, 2024 KM Corp. % Priscilla Chung Regulatory Affairs Consultant LK Consulting Group USA, Inc. 18881 Von Kannan Ave. STE 160 Irvine. California 92612 Re: K241123 Trade/Device Name: Perpak™ Sterilization Tyvek Pouch Regulation Number: 21 CFR 880.6850 Regulation Name: Sterilization Wrap Regulatory Class: Class II Product Code: FRG Dated: September 2, 2024 Received: September 3, 2024 Dear Priscilla Chung: We have reviewed your section 510(k) premarket notification of intent to market the device referenced above and have determined the device is substantially equivalent (for the indications for use stated in the enclosure) to legally marketed predicate devices marketed in interstate commerce prior to May 28, 1976, the enactment date of the Medical Device Amendments, or to devices that have been reclassified in accordance with the provisions of the Federal Food, Drug, and Cosmetic Act (the Act) that do not require approval of a premarket approval application (PMA). You may, therefore, market the device, subject to the general controls provisions of the Act. Although this letter refers to your product as a device, please be aware that some cleared products may instead be combination products. The 510(k) Premarket Notification Database available at https://www.accessdata.fda.gov/scripts/cdrh/cfdocs/cfpmn/pmn.cfm identifies combination product submissions. The general controls provisions of the Act include requirements for annual registration, listing of devices, good manufacturing practice, labeling, and prohibitions against misbranding and adulteration. Please note: CDRH does not evaluate information related to contract liability warranties. We remind you, however, that device labeling must be truthful and not misleading. If your device is classified (see above) into either class II (Special Controls) or class III (PMA), it may be subject to additional controls. Existing major regulations affecting your device can be found in the Code of Federal Regulations, Title 21, Parts 800 to 898. In addition, FDA may publish further announcements concerning your device in the Federal Register. Additional information about changes that may require a new premarket notification are provided in the FDA guidance documents entitled "Deciding When to Submit a 510(k) for a Change to an Existing Device" {1}------------------------------------------------ (https://www.fda.gov/media/99812/download) and "Deciding When to Submit a 510(k) for a Software Change to an Existing Device" (https://www.fda.gov/media/99785/download). Your device is also subject to, among other requirements, the Quality System (QS) regulation (21 CFR Part 820), which includes, but is not limited to, 21 CFR 820.30. Design controls; 21 CFR 820.90. Nonconforming product; and 21 CFR 820.100, Corrective and preventive action. Please note that regardless of whether a change requires premarket review. the OS regulation requires device manufacturers to review and approve changes to device design and production (21 CFR 820.30 and 21 CFR 820.70) and document changes and approvals in the device master record (21 CFR 820.181). Please be advised that FDA's issuance of a substantial equivalence determination does not mean that FDA has made a determination that your device complies with other requirements of the Act or any Federal statutes and regulations administered by other Federal agencies. You must comply with all the Act's requirements, including, but not limited to: registration and listing (21 CFR Part 807); labeling (21 CFR Part 801); medical device reporting of medical device-related adverse events) (21 CFR Part 803) for devices or postmarketing safety reporting (21 CFR Part 4, Subpart B) for combination products (see https://www.fda.gov/combination-products/guidance-regulatory-information/postmarketing-safety-reportingcombination-products); good manufacturing practice requirements as set forth in the quality systems (QS) regulation (21 CFR Part 820) for devices or current good manufacturing practices (21 CFR Part 4, Subpart A) for combination products; and, if applicable, the electronic product radiation control provisions (Sections 531-542 of the Act); 21 CFR Parts 1000-1050. All medical devices, including Class I and unclassified devices and combination product device constituent parts are required to be in compliance with the final Unique Device Identification System rule ("UDI Rue"). The UDI Rule requires, among other things, that a device bear a unique device identifier (UDI) on its label and package (21 CFR 801.20(a)) unless an exception or alternative applies (21 CFR 801.20(b)) and that the dates on the device label be formatted in accordance with 21 CFR 801.18. The UDI Rule (21 CFR 830.300(a) and 830.320(b)) also requires that certain information be submitted to the Global Unique Device Identification Database (GUDID) (21 CFR Part 830 Subpart E). For additional information on these requirements, please see the UDI System webpage at https://www.fda.gov/medical-devices/device-advicecomprehensive-regulatory-assistance/unique-device-identification-system-udi-system. Also, please note the regulation entitled, "Misbranding by reference to premarket notification" (21 CFR 807.97). For questions regarding the reporting of adverse events under the MDR regulation (21 CFR Part 803), please go to https://www.fda.gov/medical-device-safety/medical-device-reportingmdr-how-report-medical-device-problems. For comprehensive regulatory information about mediation-emitting products, including information about labeling regulations, please see Device Advice (https://www.fda.gov/medicaldevices/device-advice-comprehensive-regulatory-assistance) and CDRH Learn (https://www.fda.gov/training-and-continuing-education/cdrh-learn). Additionally, you may contact the Division of Industry and Consumer Education (DICE) to ask a question about a specific regulatory topic. See the DICE website (https://www.fda.gov/medical-device-advice-comprehensive-regulatoryassistance/contact-us-division-industry-and-consumer-education-dice) for more information or contact DICE by email (DICE@fda.hhs.gov) or phone (1-800-638-2041 or 301-796-7100). {2}------------------------------------------------ Sincerely, Christopher K. Dugard -2 Christopher K. Dugard, M.S. Assistant Director THT4C1: Sterility Devices Team DHT4C: Division of Infection Control Devices OHT4: Office of Surgical and Infection Control Devices Office of Product Evaluation and Quality Center for Devices and Radiological Health Enclosure {3}------------------------------------------------ # Indications for Use 510(k) Number (if known) K241123 ### Device Name Perpak™ Sterilization Tyvek Pouch ### Indications for Use (Describe) The Perpak™ Sterilization Tyvek Pouch is intended to provide health care workers with an effective method to enclose devices intended for sterilization in the LOWTEM Crystal 120 Sterilizer. The device is intended to allow sterilization of enclosed devices and also to maintain sterility of the enclosed devices until used up to 3 years post sterilization. ### Specifications | Type | Model name | Dimensions | Max load (Each material) | | |-----------------------------|------------|-------------|--------------------------|-------------| | | | | Metal (g) | Plastic (g) | | Sterilization<br>Pouch Flat | AOB00402 | 150mm×600mm | 170 | 360 | | | AOB00164 | 100mm×350mm | 70 | 10 | | | AOB00163 | 150mm×700mm | 190 | 370 | | | AOB00162 | 150mm×550mm | 130 | 300 | | | AOB00161 | 150mm×450mm | 80 | 160 | | Sterilization Roll<br>Flat | AOA00017 | 400mm×200M | 155 | 355 | | | AOA00016 | 300mm×200M | 140 | 340 | | | AOA00015 | 250mm×200M | 100 | 330 | | | AOA00014 | 200mm×200M | 100 | 310 | | | AOA00013 | 150mm×200M | 80 | 160 | | | AOA00012 | 100mm×200M | 70 | 10 | | | AOA00011 | 75mm×200M | 50 | 10 | Type of Use (Select one or both, as applicable)Prescription Use (Part 21 CFR 801 Subpart D) X Over-The-Counter Use (21 CFR 801 Subpart C) ## CONTINUE ON A SEPARATE PAGE IF NEEDED. This section applies only to requirements of the Paperwork Reduction Act of 1995. ## *DO NOT SEND YOUR COMPLETED FORM TO THE PRA STAFF EMAIL ADDRESS BELOW.* The burden time for this collection of information is estimated to average 79 hours per response, including the time to review instructions, search existing data sources, gather and maintain the data needed and complete and review the collection of information. Send comments regarding this burden estimate or any other aspect of this information collection, including suggestions for reducing this burden, to: > Department of Health and Human Services Food and Drug Administration Office of Chief Information Officer Paperwork Reduction Act (PRA) Staff PRAStaff(@fda.hhs.gov "An agency may not conduct or sponsor, and a person is not required to respond to, a collection of information unless it displays a currently valid OMB number." {4}------------------------------------------------ # 510(k) Summary (K241123) This summary of 510(K) is being submitted in accordance with requirements of 21 CFR Part 807.92. ## Date: 09/2/2024 # 1. Submitter/Applicant KM Corp. 23-21, Nonggongdanji-gil, Pyeongchang-eup, Pyeongchang-gun, Gangwon-do, Republic of Korea Tel.: +82-31-218-8037 Fax: +82-31-218-8040 Email: info@kmbiz.com #### U.S Agent/Contact Person 2. Priscilla Chung LK Consulting Group USA, Inc. 18881 Von Karman Ave STE 160, Irvine CA 92612 Phone: 714-202-5789 Fax: 714-409-3357 Email: juhee.c@lkconsultinggroup.com # 3. Device Trade Name: Perpak™ Sterilization Tyvek Pouch Common Name: Sterilization Wrap Classification: Class II Classification regulation: 21 CFR 880.6850 Product Code: FRG #### 4. Predicate Devices: Sterilization Pouch/Roll Made with Tyvek® by SIGMA Medical Supplies Corp.(K180672) ### Device Description: ട്. The Perpak™ Sterilization Tyyek Pouch is intended to be used to contain medical devices to be terminally sterilized in the LOWTEM Crystal 120 Sterilization System. The medical devices are inserted into the Pouch/Roll, sealed, and then sterilized in the LOWTEM Crystal 120 Sterilization System. After completion of the sterilization process, the Pouch/Roll maintains sterility of the enclosed medical devices until the seal is opened up to 3 years post sterilization. {5}------------------------------------------------ ### Indication for use: 6. The Perpak™ Sterilization Tyvek Pouch is intended to provide health care workers with an effective method to enclose devices intended for sterilization in the LOWTEM Crystal 120 Sterilizer. The device is intended to allow sterilization of enclosed devices and also to maintain sterility of the enclosed devices until used up to 3 years post sterilization. | Type | Model name | Dimensions | Max load (Each material) | | |-----------------------------|------------|-------------|--------------------------|-------------| | | | | Metal (g) | Plastic (g) | | Sterilization<br>Pouch Flat | AOB00402 | 150mm×600mm | 170 | 360 | | | AOB00164 | 100mm×350mm | 70 | 10 | | | AOB00163 | 150mm×700mm | 190 | 370 | | | AOB00162 | 150mm×550mm | 130 | 300 | | | AOB00161 | 150mm×450mm | 80 | 160 | | Sterilization Roll<br>Flat | AOA00017 | 400mm×200M | 155 | 355 | | | AOA00016 | 300mm×200M | 140 | 340 | | | AOA00015 | 250mm×200M | 100 | 330 | | | AOA00014 | 200mm×200M | 100 | 310 | | | AOA00013 | 150mm×200M | 80 | 160 | | | AOA00012 | 100mm×200M | 70 | 10 | | | AOA00011 | 75mm×200M | 50 | 10 | ## Specifications ### 7. Performance Tests The following performance and shelf-life tests were performed and the test results passed the pre-set criteria, supporting the substantial equivalence to the predicate devices. | Test Method | Purpose | Acceptance Criteria | Results | |-------------------------------|-----------------------------------------------|-----------------------------------------------------------------------------------------------------|---------| | ASTM F 1929;<br>ISO 11607-1 | Dye penetration Test<br>(Seal Integrity Test) | No leaks | Pass | | ASTM F88/F88M;<br>ISO 11607-1 | Seal Peel Test | > 0.6kg.f | Pass | | ASTM F 2251 | Thickness Variations | Film : 70 ± 10II $ \mu m $<br>(0.07 ± 0.01mm)<br>Tyvek : 89~282 $ \mu m $<br>(0.089 ~ 0.282 mm) | Pass | | ASTM D 503 | Tensile strength of<br>Tyvek® | Tensile strength: Spec > 117 N<br>Elongation : Spec > 10% | Pass | | ASTM D882 | Tensile strength of plastic<br>film | 1) Spec > 300 kg.f/cm $^2$<br>2) Elongation : Spec > 50 % | Pass | | ASTM F1140 | Burst Strength | > 1kg.f/ cm $^2$ | Pass | {6}------------------------------------------------ | ASTM D1922 | Tear Resistance of Tyvek | MD: Spec > 3,400m N<br>TD: Spec > 2,000mN | Pass | |-------------------------------------------|--------------------------------------------------------------------------------------------------------------------------------------------------------------|----------------------------------------------------------------------------------------------------------------------------------------------------------------------|------| | ASTM D1922 | Tear Resistance of plastic<br>film | MD: Spec > 260m N<br>TD: Spec > 170mN | Pass | | ASTM F1608 | Microbial Barrier | Log Reduction Value<br>≥4,≥99.99% | Pass | | Sterilant penetration test | Sterilant penetration test<br>of the Perpak Sterilization<br>Tyvek Pouch. Roll using<br>the half-cycle validation<br>of the LOWTEM Crystal<br>120 Sterilizer | All Negative | Pass | | Microbial Barrier,<br>Packaging Integrity | Microbial Barrier,<br>Packaging Integrity<br>performance of the Perpak<br>Sterilization Tyvek Pouch,<br>Roll | All processed Cycle tapes, CI strips<br>and SCBI exhibited complete color<br>change and all processed SCBIs<br>were negative for growth. | Pass | | Sterility test | Sterility test for medical<br>devices packaged with<br>KM Perpak pouch-<br>LOWTEM | Medical devices packaged in KM<br>Perpak TM sterilization pouches<br>after LOWTEM Crystal 120<br>sterilization cycle have been verified<br>to maintain the sterility | Pass | ### 8. Comparison of Subject Device to Predicate Device # Comparison Chart | Comparison<br>criteria | Subject Device | | Predicate Device | |------------------------------|---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------|-------------------------------------------------------------------------------------|------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------| | Company | KM Corp. | | SIGMA Medical Supplies Corp. | | Device Name | Perpak™ Sterilization Tyvek Pouch | | Sterilization Pouch/Roll Made with<br>Tyvek® | | Common<br>name | Sterilization Wrap | | Sterilization Wrap | | Classification<br>Regulation | 21 CFR 880.6850 | | 21 CFR 880.6850 | | Product Code | FRG | | FRG, JOJ | | 510(k)<br>Number | K241123 | | K180672 | | Indication for<br>use | The Perpak™ Sterilization Tyvek Pouch is intended to<br>provide health care workers with an effective method to<br>enclose devices intended for sterilization in the<br>LOWTEM Crystal 120 Sterilizer. The device is<br>intended to allow sterilization of enclosed devices and<br>also to maintain sterility of the enclosed devices until<br>used up to 3 years post sterilization.<br>Specifications | | The Sterilization Pouch/Roll Made with<br>Tyvek® are intended to provide health<br>care workers with an effective method to<br>enclose devices intended for sterilization<br>in the STERRAD® 100S Sterilizer. The<br>device is intended to allow sterilization<br>of enclosed devices and also to maintain<br>sterility of the enclosed devices until<br>used up to 3 years post sterilization.<br>The pouches and rolls are printed with a<br>chemical indicator bar which is a process<br>indicator (ISO 11140-1:2005) that<br>changes from red to blue (or lighter) | | | Type | Model name<br>Dimensions<br>Max load<br>(Each material)<br>Metal (g)<br>Plastic (g) | | | | | AOB00402<br>150mm×600mm<br>170<br>360 | | | | | AOB00164<br>100mm×350mm<br>70<br>10 | | K241123 510(k) Summary, 3 / 5 page {7}------------------------------------------------ | Sterilization<br>Pouch Flat<br>Sterilization<br>Roll Flat | | AOB00163 | 150mm×700mm | 190 | 370 | when exposed to hydrogen peroxide<br>vapor during processing in the<br>STERRAD® 100S Sterilizer. | |----------------------------------------------------------------|--------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------|-------------|-------------|-----|-----------------------------------------------------------------------------------------------------------------------|-----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------| | | AOB00162 | 150mm×550mm | 130 | 300 | | | | | AOB00161 | 150mm×450mm | 80 | 160 | | | | | AOA00017 | 400mm×200M | 155 | 355 | | | | | AOA00016 | 300mm×200M | 140 | 340 | | | | | AOA00015 | 250mm×200M | 100 | 330 | | | | | AOA00014 | 200mm×200M | 100 | 310 | | | | | AOA00013 | 150mm×200M | 80 | 160 | | | | | AOA00012 | 100mm×200M | 70 | 10 | | | | | AOA00011 | 75mm×200M | 50 | 10 | | | | Material<br>Composition | Tyvek®, Ethylene Polymer, Polyethene(PE),<br>Polyethylene Terephthalate(PET), Bisphenol A-<br>Epichlorohydrin Resin, Polyester polyol,<br>Toluene diisocyanate, Methanol | | | | | Tyvek®, PET, PE, Water, CH3COOH,<br>Alcohol, n-Heptane adhesive, Hydrogen<br>peroxide vapor Process Indicator Print<br>Ink | | Sterilization<br>Cycles | The Crystal 120 sterilizer's Standard cycle<br>The recommended Hydrogen Peroxide Sterilization<br>Cycle parameters are exposure time : 16 minutes<br>(Hydrogen Peroxide 59%, 2.5g is injected for each of<br>the 4 sterilization injections), exposure Temperature : 55 ± 5°C, Total cycle time : 53 minutes | | | | | STERRAD® 100S Cycle<br>The recommended Gas Plasma<br>Sterilization Cycle parameters are<br>exposure time: 6 minutes (Injection<br>volume: 2880µL), exposure Temperature:<br>50°C, Plasma Stage - Delivered power:<br>400 Watt. | | Configuration/<br>Dimension | Various Size<br>• Sterilization pouch, Flat<br>• Sterilization roll, Flat | | | | | Various Size<br>• Self-sealing sterilization pouches<br>• Sterilization pouches, Flat<br>• Sterilization pouches, Gusseted<br>• Sterilization rolls, Flat<br>• Sterilization rolls, Gusseted | | | Tests conducted on unaged and aged (3 years accelerated aging) devices, before and after sterilization. | | | | | Tests conducted on unaged and aged (3 years accelerated aging) devices, before and after sterilization. | | Microbial<br>Barrier<br>Properties<br>(Packaging<br>Integrity) | Thickness Variations | ASTM F 2251 | | | | Thickness Variations | | | | | | | | ASTM F 2251 | | | | | | | | Pass | | | Tensile strength of plastic film | *ASTM D822 | | | | Tensile strength of plastic film | | | | | | | | *ASTM D822 | | | | | | | | Pass | | | Tensile strength of Tyvek® | *ASTM D5035 | | | | Tensile strength of Tyvek® | | | | | | | | *ASTM D5035 | | | | | | | Pass | | | Tear Resistance | *ASTM D1922 | | | | Tear Resistance | | | | | | | | *ASTM D1922 | | | | | | | | Pass | | | Burst Strength | ASTM F1140 | | | | Burst Strength | | | | | | | | ASTM F1140 | | | | | | | | Pass | | | Seal Peel Test | ASTM F88/F88M; ISO 11607-1 | | | | Seal Peel Test | | | | | | | | ASTM F88/F88M; ISO 11607-1 | | | | | | | | Pass | | | Dye penetration Test<br>(Seal Integrity Test) | ASTM F1929; ISO 11607-1 | | | | Dye penetration Test<br>(Seal Integrity Test) | | | | | | | | ASTM F1929; ISO 11607-1 | | | | | | | | Pass | | | Microbial Barrier Test | *ASTM F1608 | | | | Microbial Barrier Test | | | | | | | | *DIN 58953-6 | | | | | | | | Pass | | | | *The test items were performed on materials of the<br>products; therefore, there is no specification<br>requirements. | | | | *The test items were performed on<br>materials of the products; therefore, there<br>is no specification requirements. | | | Sterilant<br>Penetration | • Half-Cycle Efficacy<br>: Showed a 6 log reduction of<br>Geobacillus<br>stearothermophilus | | | | | • Half-Cycle Efficacy<br>: Showed a 6 log reduction of<br>Geobacillus<br>stearothermophilus<br>• Chemical Indicator (CI) Functionality<br>and Endpoint<br>: The sterilant penetrated through the<br>pouch configuration and affected the<br>CI color change to the endpoint color | {8}------------------------------------------------ # Technological Comparison Discussion The subject device is the same as the predicate device in the intended use, design, and technological characteristics. The difference is that the subject device does not include chemical indicator as the sterilizer which is used with the subject device uses a 510k cleared chemical indicator. Another difference is that the material compositions and we performed various performance tests to support the subject device performance. #### 9. Conclusion The conclusions drawn from the nonclinical tests demonstrate that the subject device in 510(k) submission K241123, the Perpak™ Sterilization Tyvek Pouch, is as safe, as effective, and performs as well as or better than the legally marketed predicate device cleared in K180672.
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