The LFO System is a treatment planning software and orthodontic appliance system used to correct malocclusions in orthodontic patients using patient-matched orthodontic appliances.
Device Story
LightForce Orthodontic System (LFO) is a treatment planning software and patient-matched orthodontic appliance system. Orthodontists provide digital patient data to LFO; LFO generates a tooth setup and bracket placement plan for clinician review, measurement, and modification via Treatment Planning Software (TPS). Upon approval, LFO manufactures patient-specific ceramic brackets and optional placement jigs using additive manufacturing. Brackets feature mechanical locking bases, tie-wings, and optional self-ligating nitinol clips to retain archwires. The system is used in clinical settings by orthodontists to correct malocclusions. The output (customized brackets/jigs) facilitates precise tooth movement along a planned path, potentially improving treatment efficiency and patient outcomes.
Clinical Evidence
No clinical performance testing was conducted. Evidence is based on non-clinical bench testing (tie-wing fracture strength, wire friction force, wire escapement) and biocompatibility assessments per ISO 10993-1 and ANSI/ADA Standard No. 41-2020.
Technological Characteristics
System consists of 3D-printed polycrystalline alumina ceramic brackets with mechanical locking bases. Features include tie-wings, archwire slots, and optional electropolished NiTi or gold-rhodium coated self-ligating clips. Dimensions accommodate wires up to 0.022". Non-sterile, single-use. Software-based treatment planning.
Indications for Use
Indicated for orthodontic patients requiring correction of malocclusions using patient-matched orthodontic appliances.
Regulatory Classification
Identification
An orthodontic plastic bracket is a plastic device intended to be bonded to a tooth to apply pressure to a tooth from a flexible orthodontic wire to alter its position.
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September 14, 2023
LightForce Orthodontics % Prithul Bom Most Responsible Person Regulatory Technology Services, LLC 1000 Westgate Drive, Suite 510k Saint Paul, Minnesota 55114
Re: K232827
Trade/Device Name: LightForce Orthodontic System Regulation Number: 21 CFR 872.5470 Regulation Name: Orthodontic plastic bracket Regulatory Class: Class II Product Code: NJM, PNN Dated: September 13, 2023 Received: September 13, 2023
#### Dear Prithul Bom:
We have reviewed your Section 510(k) premarket notification of intent to market the device referenced above and have determined the device is substantially equivalent (for the indications for use stated in the enclosure) to legally marketed predicate devices marketed in interstate commerce prior to May 28, 1976, the enactment date of the Medical Device Amendments, or to devices that have been reclassified in accordance with the provisions of the Federal Food, Drug, and Cosmetic Act (Act) that do not require approval of a premarket approval application (PMA). You may, therefore, market the device, subject to the general controls provisions of the Act. Although this letter refers to your product as a device, please be aware that some cleared products may instead be combination products. The 510(k) Premarket Notification Database located at https://www.accessdata.fda.gov/scripts/cdrh/cfdocs/cfpmn/pmn.cfm identifies combination product submissions. The general controls provisions of the Act include requirements for annual registration, listing of devices, good manufacturing practice, labeling, and prohibitions against misbranding and adulteration. Please note: CDRH does not evaluate information related to contract liability warranties. We remind you, however, that device labeling must be truthful and not misleading.
If your device is classified (see above) into either class II (Special Controls) or class III (PMA), it may be subject to additional controls. Existing major regulations affecting your device can be found in the Code of Federal Regulations, Title 21, Parts 800 to 898. In addition, FDA may publish further announcements concerning your device in the Federal Register.
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Please be advised that FDA's issuance of a substantial equivalence determination does not mean that FDA has made a determination that your device complies with other requirements of the Act or any Federal statutes and regulations administered by other Federal agencies. You must comply with all the Act's requirements, including, but not limited to: registration and listing (21 CFR Part 807); labeling (21 CFR Part 801); medical device reporting of medical device-related adverse events) (21 CFR 803) for devices or postmarketing safety reporting (21 CFR 4, Subpart B) for combination products (see https://www.fda.gov/combination-products/guidance-regulatory-information/postmarketing-safety-reportingcombination-products); good manufacturing practice requirements as set forth in the quality systems (QS) regulation (21 CFR Part 820) for devices or current good manufacturing practices (21 CFR 4, Subpart A) for combination products; and, if applicable, the electronic product radiation control provisions (Sections 531-542 of the Act); 21 CFR 1000-1050.
Also, please note the regulation entitled, "Misbranding by reference to premarket notification" (21 CFR Part 807.97). For questions regarding the reporting of adverse events under the MDR regulation (21 CFR Part 803), please go to https://www.fda.gov/medical-device-safety/medical-device-reportingmdr-how-report-medical-device-problems.
For comprehensive regulatory information about medical devices and radiation-emitting products, including information about labeling regulations, please see Device Advice (https://www.fda.gov/medicaldevices/device-advice-comprehensive-regulatory-assistance) and CDRH Learn (https://www.fda.gov/training-and-continuing-education/cdrh-learn). Additionally, you may contact the Division of Industry and Consumer Education (DICE) to ask a question about a specific regulatory topic. See the DICE website (https://www.fda.gov/medical-device-advice-comprehensive-regulatoryassistance/contact-us-division-industry-and-consumer-education-dice) for more information or contact DICE by email (DICE@fda.hhs.gov) or phone (1-800-638-2041 or 301-796-7100).
Sincerelv.
# Michael E. Adjodha -S
Michael E. Adjodha, M.ChE. Assistant Director DHT1B: Division of Dental and ENT Devices OHT1: Office of Ophthalmic. Anesthesia. Respiratory, ENT and Dental Devices Office of Product Evaluation and Ouality Center for Devices and Radiological Health
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## Indications for Use
510(k) Number (if known) K232827
Device Name LightForce Orthodontic System
Indications for Use (Describe)
The LightForce Orthodontic System is a treatment planning software and orthodontic appliance system used to correct malocclusions in orthodontic patients using patient-matched orthodontic appliances.
Type of Use (Select one or both, as applicable)
| <div><span style="font-size:16px">☑</span> Prescription Use (Part 21 CFR 801 Subpart D)</div> |
|-----------------------------------------------------------------------------------------------|
| <div><span style="font-size:16px">☐</span> Over-The-Counter Use (21 CFR 801 Subpart C)</div> |
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#### ട്. 510(k) Summary
| 510(k) owner's name: | LightForce Orthodontics |
|-----------------------------------|-------------------------------------------|
| Address: | 44 Third Ave. |
| | Burlington, MA 01803 |
| Phone number: | 800-481-0185 |
| Name of contact person: | Jeffrey Roberts |
| Date the summary was prepared: | August 25, 2023 |
| Trade/Proprietary Name of Device: | LightForce Orthodontic System |
| Common or Usual Name: | Orthodontic Ceramic Bracket and Accessory |
| Classification Name: | Orthodontic Plastic Bracket |
| Classification Regulation: | 21 CFR 872.5470 |
| Product Code: | NJM, PNN |
| Regulatory Class: | II |
Predicate Devices:
Primary Predicate: LightForce Orthodontic System (K222764) Reference Predicate: Dentsply International IN-OVATION C brackets (K060837)
#### Device Description:
The LightForce Orthodontic System (LFO System) is a treatment planning software and orthodontic appliance system used to correct malocclusions in orthodontic patients using patient-matched orthodontic appliances. The LFO System consists of patient-specific ceramic brackets, patient-specific placement jigs, and TPS that allows the orthodontist to view, measure, and diagnose cases.
The patient-specific brackets are available with slot sizes to orthodontic wires up to 0.022" in height and come in a variety of hook options colors and shades. The patient-specific placement jig is an optional-use lab device to aid orthodontists in bracket placement and bonding and is composed of an FDA cleared, class 1 certification material. The LFO system does not contain commercially available or patient-specific shaped arch wires, ligatures, or adhesives that affix the brackets to the teeth. The LFO system packaging consists of a single product offering box with indirect bonding trays (IDB trays) loaded with brackets as well as a secondary set of individual brackets and, where applicable IDB trays and/or bite turbo indirect bonding travs. The LFO system may also include non-patient-specific brackets for temporary use with predetermined torque, tip, offset and base contour, packaged and labeled separately.
The inclusion of an optional self ligating metal clip is to ligate a wire to the bracket by encapsulating the wire in the slot of the bracket.
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#### Intended Use:
The LFO System is a treatment planning software and orthodontic appliance system used to correct malocclusions in orthodontic patients using patient-matched orthodontic appliances.
The indications for use are the same as the primary predicate K222764.
#### Technological Characteristics:
The LFO System brackets, like its primary predicate LFO system (K222764), are composed of a polycrystalline alumina with a bracket design consisting of tie-wings for ligation, a primary archwire slot and auxiliary slots. There are rounded corners and edges along with a rounded hook on the distal-gingival tie wing to accommodate accessories during orthodontic treatment. These design features allow an archwire to move the bonded brackets along a designated path until the desired tooth position is achieved. The brackets have a mechanical locking base design and are built through additive manufacturing methods. The technological characteristics of the LFO System brackets differ from the predicate LFO system in that the updated LFO system offers the inclusion of an optional self ligating nitinol clip. The self ligating nitinol clip included in the LFO system has the same technological characteristics as the reference predicate Dentsply International IN-OVATION C brackets (K060837).
#### Non-clinical Performance Testing:
Non-clinical performance testing was performed to ensure that the LFO system brackets were similar to the predicate LFO System. Performance testing was carried out to evaluate the features of the design that were different/changed between the LFO system and its predicate. Performance testing consisted of:
- 1. Tie-wing fracture strength is the fracture strength of the tie-wing complex when a load is placed directly under the tie wing. The tie wing fracture strength of LFO System brackets is equivalent to the predicate device.
- Wire friction force is the force required to drag a ligated stainless-steel wire through the 2. primary slot of the bracket. The friction force of the LFO System brackets with the inclusion of self-ligating metal clips is substantially better (lower) than the predicate device.
- 3. Wire escapement testing is an evaluation of the self ligating clip and bracket's capability to successfully hold a wire in place when subjected to normal orthodontic forces. The LFO system's metal clip is an effective mechanism, in combination with ceramic brackets, to retain a wire in a slot throughout treatment.
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### Clinical Performance Testing:
No clinical performance testing was conducted on LFO System brackets.
#### Biocompatibility:
A biocompatibility assessment was performed on the proposed modified LFO System to assess the impact of including the nitinol clip to the overall material biocompatibility per ISO 10993-1:2018 and the US FDA's guidance, "Use of International Standard ISO 10993-1, "Biological evaluation of medical devices - Part 1: Evaluation and testing within a risk management process." and ANSI/ADA Standard No. 41-2020 Evaluation of Biocompatibility of Medical Devices Used in Dentistry. LFO system brackets are considered mucosal membrane contacting for a duration of greater than 30 days.
The results of the evaluation met the requirements of the standards as identified above.
#### Substantial Equivalence:
Lightforce Orthodontics claims the LFO System is substantially equivalent to the legally marketed predicate device based on intended use, indication for use, typical clinical use, operational characteristics, and fundamental technological characteristics.
| Characteristic | Proposed | Primary Predicate | Reference Predicate |
|--------------------------------|----------------------------------------------------------------------------------------------------------------------------------------------------------|----------------------------------------------------------------------------------------------------------------------------------------------------------|----------------------------------------------------------------------------------------------------------------------------------------------------------------------|
| | LFO System | LFO System K222764 | Dentsply International<br>IN-OVATION C<br>brackets K060837 |
| Product Codes /<br>Regulations | NJM (Orthodontic<br>Ceramic Bracket,<br>21CFR 872.5470) | NJM (Orthodontic<br>Ceramic Bracket,<br>21CFR 872.5470) | NJM (Orthodontic<br>Ceramic Bracket,<br>21CFR 872.5470) |
| Indications for<br>Use | The LFO System is a<br>treatment planning<br>software and<br>orthodontic appliance<br>system used to correct<br>malocclusions in<br>orthodontic patients | The LFO System is a<br>treatment planning<br>software and<br>orthodontic appliance<br>system used to correct<br>malocclusions in<br>orthodontic patients | The In-Ovation C is an<br>orthodontic appliance<br>system used to correct<br>malocclusions in<br>orthodontic patients<br>using off-the-shelf<br>orthodontic systems. |
| Table 5-1. Side-by-Side Comparison of the LFO System with the Predicate Device | |
|--------------------------------------------------------------------------------|--|
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| Characteristic | Proposed | Primary Predicate | Reference Predicate |
|--------------------------------------------------|---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------|---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------|-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------|
| | LFO System<br>using patient-matched<br>orthodontic appliances. | LFO System K222764<br>using patient-matched<br>orthodontic appliances. | Dentsply International<br>IN-OVATION C<br>brackets K060837 |
| Sequence of<br>Treatment Plan<br>or Mode of Use | LightForce<br>Orthodontics (LFO)<br>receives the patient's<br>digital data via<br>commercially available<br>communications tools<br>from the DDS/DMD.<br>LFO prepares a final<br>tooth setup and bracket<br>placement plan and<br>returns the digital data<br>back to the DDS/DMD.<br>The orthodontist can<br>then view, measure and<br>modify the case using<br>the TPS. Once<br>approved, brackets and<br>jigs are manufactured<br>and shipped to the<br>DDS/DMD. | LightForce<br>Orthodontics (LFO)<br>receives the patient's<br>digital data via<br>commercially available<br>communications tools<br>from the DDS/DMD.<br>LFO prepares a final<br>tooth setup and bracket<br>placement plan and<br>returns the digital data<br>back to the DDS/DMD.<br>The orthodontist can<br>then view, measure and<br>modify the case using<br>the TPS. Once<br>approved, brackets and<br>jigs are manufactured<br>and shipped to the<br>DDS/DMD. | In-Ovation C brackets<br>are manufactured by<br>Dentsply International<br>and shipped to the<br>DDS/DMD or a reseller. |
| Bracket Material | Ceramic | Ceramic | Ceramic |
| Clip material | Nickel<br>Titanium | N/A | Cobalt chromium,<br>known to contain<br>Nickel |
| Clip<br>Biocompatibility<br>Surface<br>Treatment | Electropolished NiTi or<br>Gold Rhodium Coating | N/A | Gold Rhodium Coating |
| Manufacturing<br>Method | 3D Printed | 3D printed | Injection molded |
| Analysis<br>Methods | N/A | N/A | N/A |
| Characteristic | Proposed | Primary Predicate | Reference Predicate |
| | LFO System | LFO System K222764 | Dentsply International<br>IN-OVATION C<br>brackets K060837 |
| Non-sterile,<br>single use | Yes | Yes | Yes |
| Bracket Base | Mechanical Lock Base | Mechanical Lock Base | Mechanical Lock Base |
| Bracket Design | Arch wire slot, tie<br>wings for ligature, and<br>identification marks for<br>placement. Hooks for<br>ligation, for additional<br>tooth movement. A<br>ceramic body with<br>rounded corners and<br>edges. Slot to hold<br>orthodontic wires.<br>Self-ligating metal clip<br>to retain orthodontic<br>wires. | Arch wire slot, tie<br>wings for ligature, and<br>identification marks for<br>placement. Hooks for<br>ligation, for additional<br>tooth movement. A<br>ceramic body with<br>rounded corners and<br>edges. Slot to hold<br>orthodontic wires.<br>Non-self-ligating | Arch wire slot, tie<br>wings for ligature, and<br>identification marks for<br>placement. Hooks for<br>ligation, for additional<br>tooth movement. A<br>ceramic body with<br>rounded corners and<br>edges. Slot to hold<br>orthodontic wires.<br>Self-ligating metal clip<br>to retain orthodontic<br>wires. |
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Additional reference predicate device with the same chemical composition as the LFO clip material:
- CDB Self Ligating Bracket 8F (K160957) by CDB Corporation. CDB Self Ligating ● Bracket 8F is a self ligating ceramic bracket with a Nickel titanium clip.
#### Conclusion:
Based on the information provided in Table 5-1 and the results from the nonclinical performance testing and the biocompatibility assessment the LFO System brackets with the inclusion of optional metal clips are substantially equivalent to the listed predicate device in terms of indications for use and technological characteristics and effective. Further, any
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differences are considered minor and do not raise new issues of safety and effectiveness of the LFO System when compared to the predicate device.
Two short videos show you everything — or skip straight to the written tutorial if you'd rather read. You can reopen this any time from the Tutorial button in the top bar.
Part 1 — Search, results, and everyday workflows 16 min
Part 2 — Embeddings: the galaxy map 3 min
1. Search: exact and fuzzy
Type a phrase like "coronary artery calcification" into the search box. You get two kinds of results. Exact results match the literal phrase — prefix searches work ("coronary artery calcificati") but suffix searches do not. Fuzzy results match on the meaning and intent of your phrase rather than the exact words, and are sorted by relevance score. Hover over the Exact or Fuzzy badge on any row to see exactly why it matched.
Use the checkboxes above the results to narrow: SaMD keeps only software-only devices, AI / ML keeps only devices with AI.
Exact vs. fuzzy search: what's the difference?
Exact matches on the literal phrase (prefix search works, suffix does not). Fuzzy matches on the meaning and intent of the phrase rather than the exact words. Hover over the badge on any row to see why it matched.
You search "coronary artery calcification" and want only software devices with AI. What two filters do you apply?
Narrow by SaMD (software-only devices), then narrow by AI/ML (devices with AI).
2. The results table
Scroll right in the results table. The intended use is extracted for you — no need to open the PDF. The device story gives a high-level snapshot of what the device does and how it's used. The AI Performance sub-table shows each output name, acceptance criteria, observed values, and development/test dataset descriptions — the same format Innolitics uses for regulatory strategy outputs, and the fastest high-level fingerprint of an AI device. It is AI-generated but has been very reliable in practice.
Where do you find a device's intended use without opening the PDF?
Scroll right in the search results table. The intended use column is extracted for you; no need to dig into the 510(k) summary PDF.
What does the AI Performance sub-table show, and why is it useful?
Output name, acceptance criteria, observed values, development dataset description, and test dataset description. It's the same format we use for regulatory strategy output and Fast 510(k) input, and the fastest high-level fingerprint of an AI device. AI-generated but reliable in practice.
3. Judging fuzzy relevance
Fuzzy results trail off in relevance as you scroll. Use three signals to decide how far down to go: the fuzzy badge explanations, the intended use column, and whether your target output (e.g., Cobb angle) still appears in the AI Performance sub-table. Once it stops appearing, you're past the relevant zone. A top hit with a low score (~0.4) and a stretched explanation is a hint the closest predicates are far away — the project may be headed for De Novo. Note the fuzzy search is a pattern match: it doesn't handle negation ("not") well, and hardware devices can appear — filter by SaMD/AI ML to cut them.
How do you judge how far down fuzzy search results to go?
Use the relevancy signals: the fuzzy badge explanations, the intended use column, and whether the target output (e.g., Cobb angle) still appears in the AI Performance sub-table. Once it stops appearing, results are trailing off in relevancy.
4. Device detail page: chat and citations
Click a device name to open its detail page: device facts on the left, a chat window on the right. Ask something like "Describe the training data". The answer carries little citation bubbles — click one to jump to the highlighted passage in the source PDF, so you can verify every AI answer against the document. There's also a Download PDF button for sharing.
How do you verify an AI chat answer on the device detail page?
Click the citation bubbles to jump to the relevant highlight in the source document.
Reading rule for every project: how many summaries do you read in full?
At least the three most relevant 510(k) or De Novo summaries, in full. After that, use targeted chat questions to confirm your memory quickly. The tool supports this professional habit — it doesn't replace it.
5. Side-by-side comparison
Select multiple rows in the results table (aim for under ~10), then open the PDF Viewer tab. Ask one question — it goes to all selected devices in parallel, each with citations. This is the fastest way to compare and contrast devices: training data, PCCP scope, how they handled adding new scanners, and so on.
What does the side-by-side PDF viewer mode do?
Select multiple devices, open the PDF viewer tab, and ask one question (e.g., "Describe the training data"). It queries all selected devices simultaneously with citations, so you can compare and contrast quickly.
6. Collections
With rows selected, go to the Collections tab and create a labeled collection (e.g., "Cobb Angle Project"). Reload that selection any time — before a client call, pull up the collection and ask questions across all of its devices at once.
How do you save a set of selected devices for later use?
Select the rows, go to the Collections tab, and create a labeled collection (e.g., "Cobb Angle Project"). You can reload the selection anytime and carry it into the PDF viewer and other tabs that support selections.
7. Product codes and the regulations tree
Click a product code in the results to jump to it in the regulations tree — identification text, sibling product codes, and devices you can open in a PDF viewer on the right. Click a regulation number to see its identification, special controls, and related product codes. You can also search by product code or regulation number at the top of the tree. Always read the special controls if any exist for your device — it broadens your search and sharpens pre-kickoff research.
What can you do from the regulations tree view?
Browse product codes and regulation numbers, read the identification text and special controls, browse sibling product codes, open device PDFs on the right, and search by product code or regulation number at the top of the tree.
8. Chart view
Click Show Chart and segment by regulation number (or product code) to see which regulations dominate your result set. Clicking a regulation takes you into the regulations tree. Great for spotting that most matches are, say, hardware laparoscopic devices — a cue to go back and filter.
How do you see which regulations dominate a search result set?
Click "Show Chart" and segment by Regulation Number. Clicking a regulation takes you to the regulations tree.
9. The predicate graph
Open the Predicates tab for a family-tree view of predicate relationships. Click a node to trace its parents and children; selections from search carry over pre-selected. Commonly predicated devices are worth reading — a lot of people predicated them for a reason. The visual lineage is also handy on client calls, e.g. to show how a predicate family evolved and justify why your predicate still holds.
In the predicate graph, why are commonly predicated devices worth reading?
A lot of people predicated them for a reason. Clicking a node traces parents and children, and selections from search carry over pre-selected.
10. Embeddings: the galaxy map
The Embeddings tab plots every matching document in a 2-D "galaxy map" where semantically similar devices cluster together. Hover or click clusters to explore, and let AI label the clusters for you. Embeddings beat product codes for grouping: two devices can carry different product codes (LLZ vs. QIH) yet do the same thing — the embedding captures the meaning of the intended use and device story. This is also exactly how retrieval-augmented generation (RAG) works under the hood, and it makes a great visual on client calls.
Try it yourself
Head to the search page and work through a few of these AI/ML fuzzy searches to build intuition: perivascular fat on CT · aortic valve calcification opportunistic screening on noncontrast CT · breast cancer prediction on digital pathology slides · autism detection · gestational age prediction · a hearing aid that can also detect a pulse · foundation model based analysis of ECG · large language models · penetration test. Watch how the relevance scores, intended use, and AI Performance tables tell you when results stop being meaningful.