Who is the manufacturer of STERIZONE VP4 Sterilizer?

Tso3, Inc. filed the 510(k) submission for STERIZONE VP4 Sterilizer (K172191).

What is the FDA product code for STERIZONE VP4 Sterilizer?

PJJ. It is classified under 21 CFR 880.6860 as a Class 2 device in the General Hospital panel.

What is the regulatory pathway for STERIZONE VP4 Sterilizer?

510(k) clearance (submission type: Traditional).

What are the predicate devices for STERIZONE VP4 Sterilizer?

STERIZONE® VP4 Sterilizer (K141163); STERIZONE® VP4 Sterilizer (K153392).

Who can help prepare an FDA 510(k) submission like STERIZONE VP4 Sterilizer?

Innolitics — a medical-device software consultancy — provides regulatory and engineering support for FDA 510(k) submissions. See https://innolitics.com/services/510ks/ or contact https://innolitics.com/contact.

STERIZONE VP4 Sterilizer

K172191 · Tso3, Inc. · PJJ · May 9, 2018 · General Hospital

Device Facts

Record ID	K172191
Device Name	STERIZONE VP4 Sterilizer
Applicant	Tso3, Inc.
Product Code	PJJ · General Hospital
Decision Date	May 9, 2018
Decision	SESE
Submission Type	Traditional
Regulation	21 CFR 880.6860
Device Class	Class 2

Indications for Use

The STERIZONE® VP4 Sterilizer is intended for use in terminal sterilization of cleaned, rinsed, and dried metal and non-metal reusable medical devices in health care facilities. The single pre-set cycle of the STERIZONE® VP4 Sterilizer uses hydrogen peroxide and ozone. The injection of vaporized hydrogen peroxide is followed by the injection of ozone, which reacts with residual hydrogen peroxide to form hydroxyl radicals. Sterilization efficacy was demonstrated using a representative sample of one or more device types and packaging, in nine separate validation loads, as described in Table 1. The load to be processed should be maintained between 20℃ to 26℃ (68°F to 78°F). Total load weight shall not exceed 75 lbs, inclusive of the containers/packaging weight but excluding the 25 Ibs loading rack.

Device Story

The STERIZONE® VP4 Sterilizer is a self-contained, stand-alone device for terminal sterilization of reusable medical instruments. It utilizes a single pre-set cycle involving the injection of vaporized hydrogen peroxide followed by ozone; the ozone reacts with residual hydrogen peroxide to generate hydroxyl radicals, which serve as the active sterilizing agents. The device is operated in health care facilities. Users load cleaned, rinsed, and dried instruments into the chamber; the system automatically executes the sterilization process. The output is a sterilized load of medical devices, ready for clinical use. The device benefits patients by ensuring the effective sterilization of complex, diffusion-restricted instruments, including multi-channel flexible endoscopes, thereby reducing the risk of healthcare-associated infections.

Clinical Evidence

Bench testing only. Effectiveness demonstrated via performance validation testing using the overkill approach in accordance with ANSI/AAMI/ISO 14937. Testing conducted on directly inoculated medical devices using half-cycle parameters to achieve a sterility assurance level (SAL) of 10^-6 across nine validation loads representing various instrument geometries and packaging configurations.

Technological Characteristics

Stand-alone sterilizer; 125L chamber volume. Process uses vaporized hydrogen peroxide (50% concentration) and ozone. Control system utilizes Omron PLC. Complies with CSA C22.2 No 61010-1, UL 61010-1, IEC 61326-1, and IEC 61010-2-040. Software is classified as moderate risk.

Indications for Use

Indicated for terminal sterilization of cleaned, rinsed, and dried metal and non-metal reusable medical devices in health care facilities, including general instruments, rigid-channel devices, and flexible endoscopes (single, dual, and multi-channel up to 4 channels).

Regulatory Classification

Identification

An ethylene gas sterilizer is a nonportable device intended for use by a health care provider that uses ethylene oxide (ETO) to sterilize medical products.

Predicate Devices

STERIZONE® VP4 Sterilizer (K141163)
STERIZONE® VP4 Sterilizer (K153392)

Submission Summary (Full Text)

{0}------------------------------------------------ Image /page/0/Picture/0 description: The image contains the logo of the U.S. Food and Drug Administration (FDA). On the left is the Department of Health & Human Services logo. To the right of that is the FDA logo, which is a blue square with the letters "FDA" in white. To the right of the blue square is the text "U.S. FOOD & DRUG ADMINISTRATION" in blue. May 9, 2018 TSO3, Inc. % Cynthia Pritchard CEO BioTechnology Transfer, LLC 1016 Tobiano Lane Raleigh, North Carolina 27614 Re: K172191 Trade/Device Name: STERIZONE VP4 Sterilizer Regulation Number: 21 CFR 880.6860 Regulation Name: Ethylene Oxide Gas Sterilizer Regulatory Class: II Product Code: PJJ Dated: March 16, 2018 Received: April 9, 2018 Dear Cynthia Pritchard: We have reviewed your Section 510(k) premarket notification of intent to market the device referenced above and have determined the device is substantially equivalent (for the indications for use stated in the enclosure) to legally marketed predicate devices marketed in interstate commerce prior to May 28, 1976, the enactment date of the Medical Device Amendments, or to devices that have been reclassified in accordance with the provisions of the Federal Food, Drug, and Cosmetic Act (Act) that do not require approval of a premarket approval application (PMA). You may, therefore, market the device, subject to the general controls provisions of the Act. The general controls provisions of the Act include requirements for annual registration, listing of devices, good manufacturing practice, labeling, and prohibitions against misbranding and adulteration. Please note: CDRH does not evaluate information related to contract liability warranties. We remind you, however, that device labeling must be truthful and not misleading. If your device is classified (see above) into either class II (Special Controls) or class III (PMA), it may be subject to additional controls. Existing major regulations affecting your device can be found in the Code of Federal Regulations, Title 21, Parts 800 to 898. In addition, FDA may publish further announcements concerning your device in the Federal Register. Please be advised that FDA's issuance of a substantial equivalence determination does not mean that FDA has made a determination that your device complies with other requirements of the Act or any Federal statutes and regulations administered by other Federal agencies. You must comply with all the Act's requirements, including, but not limited to: registration and listing (21 CFR Part 807); labeling (21 CFR Part 801); medical device reporting of medical device-related adverse events) (21 CFR 803); good {1}------------------------------------------------ manufacturing practice requirements as set forth in the quality systems (OS) regulation (21 CFR Part 820); and if applicable, the electronic product radiation control provisions (Sections 531-542 of the Act); 21 CFR 1000-1050. Also, please note the regulation entitled, "Misbranding by reference to premarket notification" (21 CFR Part 807.97). For questions regarding the reporting of adverse events under the MDR regulation (21 CFR Part 803), please go to http://www.fda.gov/MedicalDevices/Safety/ReportaProblem/default.htm for the CDRH's Office of Surveillance and Biometrics/Division of Postmarket Surveillance. For comprehensive regulatory information about medical devices and radiation-emitting products, including information about labeling regulations, please see Device Advice (https://www.fda.gov/MedicalDevices/DeviceRegulationandGuidance/) and CDRH Learn (http://www.fda.gov/Training/CDRHLearn). Additionally, you may contact the Division of Industry and Consumer Education (DICE) to ask a question about a specific regulatory topic. See the DICE website (http://www.fda.gov/DICE) for more information or contact DICE by email (DICE@fda.hhs.gov) or phone (1-800-638-2041 or 301-796-7100). Sincerely. # Geeta K. Pamidimukkala -S for Tina Kiang, Ph.D. Acting Director Division of Anesthesiology, General Hospital, Respiratory, Infection Control, and Dental Devices Office of Device Evaluation Center for Devices and Radiological Health Enclosure {2}------------------------------------------------ ### Indications for Use 510(k) Number (if known) K172191 Device Name STERIZONE® VP4 Sterilizer #### Indications for Use (Describe) The STERIZONE® VP4 Sterilizer is intended for use in terminal sterilization of cleaned, rinsed, and dried metal and non-metal reusable medical devices in health care facilities. The single pre-set cycle of the STERIZONE® VP4 Sterilizer uses hydrogen peroxide and ozone. The injection of vaporized hydrogen peroxide is followed by the injection of ozone, which reacts with residual hydrogen peroxide to form hydroxyl radicals. Sterilization efficacy was demonstrated using a representative sample of one or more device types and packaging, in nine separate validation loads, as described in Table 1. The load to be processed should be maintained between 20℃ to 26℃ (68°F to 78°F). Total load weight shall not exceed 75 lbs, inclusive of the containers/packaging weight but excluding the 25 Ibs loading rack. #### Table 1. Description of the nine validation loads | Validation load # | Load description | Load weight1 1Excluding the 25 lb loading rack | |----------------------|---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------|------------------------------------------------------| | 1 | Validation load #1 consisted of general medical instruments, representing the following geometries: • Clamp • Serrated surface • Box-lock • Handle • Button • Pivot hinge • Stopcock Type of packaging used: wrapped plastic tray, including silicone mats and brackets, and Pouch General medical instruments were spread out over three trays, six pouches and one wrapped instrument. | 11 lb | | 2 | Validation load #2 consisted of general medical instruments, representing the following geometries: • Gliding mechanism • Hinges and screws • Serrated surface • Luer-lock • Spring • Rigid non-lumen scopes Type of packaging used: wrapped plastic and aluminum tray, including silicone mats and brackets, rigid aluminum container and Pouch General medical instruments were spread out over one container, three trays, and six pouches. | 20 lb | | 3 | Validation load #3 consisted of three single channel flexible endoscopes (Ureteroscope) with inside diameter of 1.0 mm and length of 850 mm, packaged individually in wrapped trays or containers, including appropriate silicone brackets or mats. Eight general medical instruments, each packaged in a pouch, were added. | 23 lb | | 4 | Validation load #4 consisted of up to 15 rigid or semi-rigid channeled instruments in the presence of other packaged medical devices. Three double channel semi-rigid endoscopes (ureteroscope – 0.7 mm × 500 mm and 1.1 mm × 500 mm) were packaged individually in wrapped trays or containers including appropriate silicone brackets or mats. Additional rigid channeled instruments or stainless steel rigid lumens were added to each package. Two additional general medical instruments, each packaged in a pouch, were added. | 19 lb | {3}------------------------------------------------ | Validation load # | Load description | Load weight1 | |-------------------|--------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------|-----------------------------------| | | | 1Excluding the 25 lb loading rack | | 5 | Validation load #5 consisted in two single channel flexible endoscopes; one Ureteroscope with inside diameter of 1.0 mm and length of 850 mm, and a Bronchoscope with inside diameter of 1.8 mm and length of 830 mm, and one double channel semi- rigid endoscope (ureteroscope – 0.7 mm × 500 mm and 1.1 mm × 500 mm), packaged individually in wrapped trays or containers including appropriate silicone brackets or mats. No additional item was added. | 21 lb | | 6 | Validation load #6 consisted of general medical instruments, representing the following geometries: • Distal end (swivel parts) • Hinge with screw • Cannula General medical instruments packaged in one aluminum sterilization container. | 9 lb | | 7 | Validation load #7 consisted of general medical instruments, representing the following geometries: • Box-lock hinge • Pivot hinge • Luer-lock General medical instruments, spread out over three aluminum sterilization containers, each weighting 25 lb. | 75 lb | | 8 | Validation load #8 consisted of two double-channel flexible endoscopes (Ureteroscope) with inside diameter of 1 mm and lengths of 850 and 989 mm; and one single-channel flexible endoscopes (Ureteroscope) with inside diameter of 1 mm and length of 850 mm, packaged individually in wrapped plastic sterilization trays, including appropriate silicone brackets or mats. | 16 lb | | 9 | Validation load #9 consisted of one multi-channel flexible endoscope, with no more than 4 channels (Video Colonoscope), with inside diameters of 1.2 or more and lengths of 1955 mm or less, or 1.45 or more and lengths of 3500 mm or less; packaged in aluminium sterilization container | 17 lb | Type of Use (Select one or both, as applicable) Prescription Use (Part 21 CFR 801 Subpart D) Over-The-Counter Use (21 CFR 801 Subpart C) #### CONTINUE ON A SEPARATE PAGE IF NEEDED. This section applies only to requirements of the Paperwork Reduction Act of 1995. #### *DO NOT SEND YOUR COMPLETED FORM TO THE PRA STAFF EMAIL ADDRESS BELOW.* The burden time for this collection of information is estimated to average 79 hours per response, including the time to review instructions, search existing data sources, gather and maintain the data needed and complete and review the collection of information. Send comments regarding this burden estimate or any other aspect of this information collection, including suggestions for reducing this burden, to: > Department of Health and Human Services Food and Drug Administration Office of Chief Information Officer Paperwork Reduction Act (PRA) Staff PRAStaff(@fda.hhs.gov "An agency may not conduct or sponsor, and a person is not required to respond to, a collection of information unless it displays a currently valid OMB number." {4}------------------------------------------------ # 510(k) Summary ### Applicant's Name and Address TSO3 Inc. 2505, avenue Dalton Quebec, QC G1P 3S5 Canada #### Contact Person, Telephone, FAX Alexandre Jokic, Director, Regulatory Affairs and Quality Assurance Phone: (418) 651-0003 ext. 287 Fax: (418) 653-5726 E-mail: ajokic@tso3.com #### Date of Preparation May 7, 2018 Trade Name STERIZONE® VP4 Sterilizer # Common Name Vaporized Hydrogen Peroxide Sterilizer # Classification Name Ethylene Oxide Gas Sterilizer Class II (as per 21CFR, part 880.6860 equivalent device) Product Code: PJJ # Legally Marketed Equivalent Device Name(s) STERIZONE® VP4 Sterilizer (K141163 and K153392) K141163 - Primary Predicate {5}------------------------------------------------ Image /page/5/Picture/1 description: The image shows a chemical structure diagram. The diagram depicts a central sulfur atom (S) bonded to three oxygen atoms (O3). To the left of the sulfur atom is the letter T. The oxygen atoms are arranged around the sulfur atom, suggesting a trigonal pyramidal or similar geometry. # Device Description The STERIZONE® VP4 Sterilizer (VP4) is a self-contained stand-alone device, using vaporized hydrogen peroxide and ozone in a multiphase process. The VP4 offers a single sterilization cycle intended for general instruments, flexible endoscopes (including single, dual, and multi-channel devices), and rigid-channel devices (including single-channel and doublechannel rigid endoscopes). Lumen claims for the VP4 have been expanded to include double and multiple-channel devices with no more than four channels. # Indications for Use The STERIZONE® VP4 Sterilizer is intended for use in terminal sterilization of cleaned, rinsed, and dried metal and non-metal reusable medical devices in health care facilities. The single pre-set cycle of the STERIZONE® VP4 Sterilizer uses hydrogen peroxide and ozone. The injection of vaporized hydrogen peroxide is followed by the injection of ozone, which reacts with residual hydrogen peroxide to form hydroxyl radicals. Sterilization efficacy was demonstrated using a representative sample of one or more device types and packaging, in nine separate validation loads, as described in Table 1. The load to be processed should be maintained between 20°C to 26°C (68°F to 78°F). Total load weight shall not exceed 75 lbs, inclusive of the containers/packaging weight but excluding the 25 lbs loading rack. | Validation load # | Load description | Load weight1 1Excluding the 25 lb loading rack | |----------------------|---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------|------------------------------------------------------| | 1 | Validation load #1 consisted of general medical instruments, representing the following geometries: • Clamp • Serrated surface • Box-lock • Handle • Button • Pivot hinge • Stopcock Type of packaging used: wrapped plastic tray, including silicone mats and brackets, and Pouch General medical instruments were spread out over three trays, six pouches and one wrapped instrument. | 11 lb | | Validation load # | Load description | Load weight1 1Excluding the 25 lb loading rack | | 2 | Validation load #2 consisted of general medical instruments, representing the following geometries: Gliding mechanism Hinges and screws Serrated surface Luer-lock Spring Rigid non-lumen scopes Type of packaging used: wrapped plastic and aluminum tray, including silicone mats and brackets, rigid aluminum container and Pouch General medical instruments were spread out over one container, three trays, and six pouches. | 20 lb | | 3 | Validation load #3 consisted of three single channel flexible endoscopes (Ureteroscope) with inside diameter of 1.0 mm and length of 850 mm, packaged individually in wrapped trays or containers, including appropriate silicone brackets or mats. Eight general medical instruments, each packaged in a pouch, were added. | 23 lb | | 4 | Validation load #4 consisted of up to 15 rigid or semi-rigid channeled instruments in the presence of other packaged medical devices. Three double channel semi-rigid endoscopes (ureteroscope - 0.7 mm × 500 mm and 1.1 mm × 500 mm) were packaged individually in wrapped trays or containers including appropriate silicone brackets or mats. Additional rigid channeled instruments or stainless steel rigid lumens were added to each package. Two additional general medical instruments, each packaged in a pouch, were added. | 19 lb | | 5 | Validation load #5 consisted in two single channel flexible endoscopes; one Ureteroscope with inside diameter of 1.0 mm and length of 850 mm, and a Bronchoscope with inside diameter of 1.8 mm and length of 830 mm, and one double channel semi- rigid endoscope (ureteroscope - 0.7 mm × 500 mm and 1.1 mm × 500 mm), packaged individually in wrapped trays or containers including appropriate silicone brackets or mats. No additional item was added. | 21 lb | | 6 | Validation load #6 consisted of general medical instruments, representing the following geometries: Distal end (swivel parts) Hinge with screw Cannula General medical instruments packaged in one aluminum sterilization container. | 9 lb | | 7 | Validation load #7 consisted of general medical instruments, representing the following geometries: Box-lock hinge Pivot hinge Luer-lock General medical instruments, spread out over three aluminum sterilization containers, each weighting 25 lb. | 75 lb | | 8 | Validation load #8 consisted of two double-channel flexible endoscopes (Ureteroscope) with inside diameter of 1 mm and lengths of 850 and 989 mm; and one single-channel flexible endoscopes (Ureteroscope) with inside diameter of 1 mm and length of 850 mm, packaged individually in wrapped plastic sterilization trays, including appropriate silicone brackets or mats. | 16 lb | | Validation load # | Load description | Load weight1 | | | | 1Excluding the 25 lb loading rack | | 9 | Validation load #9 consisted of one multi-channel flexible endoscope, with no more than 4 channels (Video Colonoscope), with inside diameters of 1.2 or more and lengths of 1955 mm or less, or 1.45 or more and lengths of 3500 mm or less; packaged in aluminium sterilization container. | 17 lb | Table 1. Description of the nine validation loads {6}------------------------------------------------ TSO₃ {7}------------------------------------------------ Image /page/7/Picture/0 description: The image shows a chemical structure diagram. The diagram depicts a central sulfur atom (S) bonded to three oxygen atoms (O3). To the left of the sulfur atom is the letter T. The diagram is rendered in black and gray, with the oxygen atoms and connecting lines appearing in gray. #### Performance Data #### Safety The modified STERIZONE® VP4 Sterilizer has been designed, constructed and tested to meet the safety and performance requirements of various North American safety codes and standards. The modified STERIZONE® VP4 Sterilizer complies with the applicable portions of the following standards: - Canadian Standard Association (CSA) Standard C22.2 No 61010-1: 2004 ● - Underwriters Laboratory Standard UL 61010-1: 2004 - Federal Communication Commission (FCC) Part 18 / EN 55011 - International Electrotechnical Commission (IEC) Standard IEC 61326-1: 2012 - International Electrotechnical Commission (IEC) Standard 61010-1 :2010, 61010-2-040: 2005 A Fault Tree Analysis and Mitigation (FTA-MIT) and a Failure Mode Effects and Criticality Analysis (FMECA) has been conducted on the entire system of the STERIZONE® VP4 Sterilizer to ensure safety features and control redundancies have been implemented in the design and will be maintained during the manufacturing, installation, maintenance and servicing of the sterilizers. The software controls of the modified STERIZONE® VP4 Sterilizer have undergone verification and validation testing in accordance with FDA's Guidance entitled "Guidance for the Content of Premarket Submissions for Software Contained in Medical Devices." The software for this sterilizer was considered "moderate risk". Testing was completed with no unresolved anomalies. #### Effectiveness The modified STERIZONE® VP4 Sterilizer underwent performance validation testing using the « overkill » approach to demonstrate the effectiveness of the process in accordance with {8}------------------------------------------------ Image /page/8/Picture/9 description: The image shows the chemical formula for a compound. The formula is represented as "TSO3". The letters are in bold, sans-serif font. The "3" in "O3" is a subscript, indicating the number of oxygen atoms in the molecule. There are some gray circles above the "SO" part of the formula. ANSI/AAMI/ISO 14937. Testing on directly inoculated medical devices was conducted employing half-cycle to demonstrate achievement of a sterility assurance level (SAL) of 10 °. This process has been demonstrated to be effective for terminal sterilization of packaged reusable medical devices. ### Substantial equivalence The STERIZONE® VP4 Sterilizer, with the expanded flexible lumen claims, is substantially equivalent to the predicate STERIZONE® VP4 Sterilizer (K141163). The design, materials, and functions of the sterilizers are identical. Furthermore, the intended use and general indications for use are identical. Changes to the lumen claims do not raise different questions regarding safety and effectiveness. A comparison between the two devices is provided in Table 2. | | PREDICATE STERIZONE® VP4 Sterilizer K141163 and K153392 | | STERIZONE® VP4 Sterilizer with expanded flexible lumen claims | | | |--------------------------------------|--------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------|----------------|------------------------------------------------------------------|-----------------------|------------------------| | Intended Use | Terminal sterilization of reusable medical devices in health care facilities | | Same | | | | General Indication for Use | Sterilization of both metal and nonmetal medical devices. Sterilization of instruments, which have diffusion-restricted spaces, such as hinged portions of forceps and scissors. Processing of medical devices having rigid and flexible channels with limitations in materials, dimensions and number of devices. | | Same | | | | Lumen claims | | Inner Diameter | Lumen Length | Inner Diameter | Lumen Length | | | Single Channel Flexible Endoscope | ≥ 1mm | ≤ 850 mm | Same | Same | | | Single & Double Channel Flexible Endoscope | | | ≥ 1 mm | ≤ 989 mm | | | Multi-channel Flexible Endoscope (Video colonoscope/gastroscope - 4 channels total) | | | ≥ 1.2 mm ≥ 1.45 mm | ≤ 1955 mm ≤ 3500 mm | | | Rigid Single & Double Channel Endoscope | ≥ 0.7 mm | ≤ 500 mm | Same | Same | | Sterilant | Vaprorized Hydrogen Peroxide/Ozone | | | Same | | | H2O2 Concentration by Weight | 50% | | | Same | | | Number of Sterilization Cycles | 1 ("Cycle 1") | | | Same | | Table 2. General comparison of technical specifications, technology, and indications for use between the STERIZONE® VP4 Sterilizer and predicate device {9}------------------------------------------------ Image /page/9/Picture/0 description: The image shows a chemical structure diagram. The diagram depicts a central 'S' atom bonded to three oxygen atoms, represented as 'O' with a subscript '3'. To the left of the 'S' atom is the letter 'T', which is part of the chemical formula. The chemical formula is likely an abbreviation for a more complex molecule. | Critical Process Parameters | Differential Chamber Pressure (ΔP) and Load Temperature | Same | |-------------------------------------------|---------------------------------------------------------------------------------------------------------------------------|------| | General Physical Process Parameters | Wall temperature, vaporization temperature, exposure times, flow rates, ozone concentration, component temperatures | Same | | Chamber Volume | 125L | Same | | Software Control | Omron PLC | Same | # Conclusion The STERIZONE® VP4 Sterilizer, with the expanded flexible lumen claims, is substantially equivalent to the identified predicate device, the STERIZONE® VP4 Sterilizer.

STERIZONE VP4 Sterilizer

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Device Story

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STERIZONE VP4 Sterilizer

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Indications for Use

Device Story

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Indications for Use

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Identification

Predicate Devices

Submission Summary (Full Text)

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