K021918 · Orthomerica Products, Inc. · OAN · Jul 25, 2002 · Neurology
Device Facts
Record ID
K021918
Device Name
CLARREN HELMET (ORTHOMERICA)
Applicant
Orthomerica Products, Inc.
Product Code
OAN · Neurology
Decision Date
Jul 25, 2002
Decision
SESE
Submission Type
Traditional
Regulation
21 CFR 882.5970
Device Class
Class 2
Attributes
Therapeutic, Pediatric
Indications for Use
The Clarren Helmet is a cranial orthosis that applies passive pressure to prominent regions of an infant's cranium in order to improve cranial symmetry and/or shape in infants from 3 to 18 months of age with moderate to severe nonsynostotic positional plagiocephaly, including infants with plagiocephalic, brachycephalic, and scaphocephalic- shaped heads.
Device Story
Clarren Helmet is a cranial orthosis for infants with nonsynostotic positional plagiocephaly. Device applies passive pressure to prominent cranial regions to improve symmetry/shape. Construction involves vacuum-forming a polypropylene sheet over a positive model of the infant's head; model obtained via manual casting or 3D scanning (STARscanner). Liner made of Plastizote; helmet includes ventilation holes, ear cutouts, and Velcro chinstrap. Used in clinical settings; fabricated at facility based on patient-specific geometry. Output is a custom-fitted helmet; clinical benefit is improved cranial shape. STARscanner automates mold fabrication, providing higher accuracy than manual methods.
Clinical Evidence
No new clinical trials were conducted for this submission. Evidence relies on literature regarding the efficacy of the Clarren Helmet (Clarren et al., 1979; 1981) and performance data demonstrating that the STARscanner-based fabrication process produces more accurate molds than manual methods.
Technological Characteristics
Polypropylene shell (3/8 inch thick); Plastizote liner (1/4 inch thick); Velcro chinstrap. Fabrication via vacuum forming over a positive model. STARscanner used for 3D surface scanning to generate positive models. Device is a custom-fitted, passive cranial orthosis.
Indications for Use
Indicated for infants 3 to 18 months of age with moderate to severe nonsynostotic positional plagiocephaly, including plagiocephalic, brachycephalic, and scaphocephalic head shapes.
Regulatory Classification
Identification
A cranial orthosis is a device that is intended for medical purposes to apply pressure to prominent regions of an infant's cranium in order to improve cranial symmetry and/or shape in infants from 3 to 18 months of age, with moderate to severe nonsynostotic positional plagiocephaly, including infants with plagiocephalic-, brachycephalic-, and scaphocephalic-shaped heads.
Special Controls
*Classification.* Class II (special controls) (prescription use in accordance with § 801.109 of this chapter, biocompatibility testing, and labeling (contraindications, warnings, precautions, adverse events, instructions for physicians and parents)).
In addition to the general controls of the act, the Dynamic Orthotic Cranioplasty - DOC™ Band is subject to the following special controls in order to provide reasonable assurance of the safety and effectiveness: (1) The sale, distribution and use of this device are restricted to prescription use in accordance with 21 CFR 801.109. (2) The labeling must include (a) contraindications for the use of the device on infants with synostosis or with hydrocephalus; (b) warnings indicating the need: (i) to evaluate head circumference measurements and neurological status at intervals appropriate to the infant’s age and rate of head growth, and to describe steps that should be taken in order to reduce the potential for restriction of cranial growth and possible impairment of brain growth and development; (ii) to evaluate the skin at frequent intervals, e.g., every three to four hours, and to describe steps that should be taken if skin irritation or breakdown occurs; (c) precautions indicating the need: (i) to additionally treat torticollis, if the positional plagiocephaly is associated with torticollis; (ii) to evaluate device fit and to describe the steps that should be taken in order to reduce the potential for restriction of cranial growth, possible impairment of brain growth and development and skin irritation and/or breakdown; (iii) to evaluate the structural integrity of the device and to describe the steps that should be taken to reduce the potential for the device to slip out of place and cause asphyxiation or trauma to the eyes or skin; (d) adverse events, i.e., skin irritation and breakdown that have occurred with the use of this device; (e) clinician’s instructions for casting the infant, for fitting the device, and for care and use of the device; and (f) parents’ instructions for care and use of the device. (3) The materials must be assessed for biocompatibility with testing appropriate for long term direct skin contact.
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## 510(k) SUMMARY
## Clarren Helmet (Orthomerica) and the STARscanner™
## Orthomerica Products, Inc.
This 510(k) summary of safety and effectiveness for the Clarren Helmet and STARscanner is submitted in accordance with the requirements of SMDA and follows Office of Device Evaluation guidance concerning the organization and content of a 510(k) summary.
| Applicant: | Orthomerica Products, Inc. |
|----------------------|---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------|
| Address: | 6333 N. Orange Blossom Trail<br>Orlando, FL 32810 |
| Contact Person: | Deanna Fish, MS, CPO<br>Clinical Education Manager<br>(801) 265-1801 (telephone)<br>(801) 265-1815 (fax)<br>dfishcpo@aol.com |
| Preparation Date: | June 2002 |
| Device Trade Name: | Clarren Helmet (Orthomerica) |
| Common Name: | Cranial Orthosis |
| Classification Name: | Cranial Orthosis (see 21 C.F.R. § 882.5970) |
| Product Code: | MVA |
| Device Description: | The Clarren Helmet is a cranial orthosis that applies passive<br>pressure to prominent regions of an infant's cranium in order<br>to improve cranial symmetry and/or shape in infants from 3<br>to 18 months of age with moderate to severe nonsynostotic<br>positional plagiocephaly. It consists of a polypropylene<br>sheet, three-eights of an inch thick, which is vacuum formed<br>over a plaster model of a baby's head to produce a helmet.<br>A liner for the helmet is made of Plastizote, one-fourth of an<br>inch in thickness. Small holes are bored in the helmet for ventilation and large holes for the child's ears A Velero |
| | |
| Intended Use: | The Clarren Helmet is a cranial orthosis that applies passive<br>pressure to prominent regions of an infant's cranium in order<br>to improve cranial symmetry and/or shape in infants from 3<br>to 18 months of age with moderate to severe nonsynostotic<br>positional plagiocephaly, including infants with<br>plagiocephalic, brachycephalic, and scaphocephalic- shaped<br>heads.<br><br>chinstrap is attached to help keep the helmet in place on the<br>baby's head. It is manufactured from a positive model,<br>obtained via traditional manual casting methods or a three-<br>dimensional scan of the infant's head. |
| Performance Data: | The Clarren Helmet (Orthomerica) –<br>Clarren, Sterling, M.D., "Plagiocephaly and torticollis:<br>Etiology, natural history, and helmet treatment," Journal of<br>Pediatrics, 98:1 (92-95) (Jan. 1981); Clarren, et al., "Helmet<br>treatment for plagiocephaly and congenital muscular<br>torticollis," Journal of Pediatrics, 94:1 (43-46) (Jan. 1979).<br><br>The STARscanner –<br>The STARscanner has previously received FDA clearance<br>when used in conjunction with Orthomerica's STARband<br>cranial remolding orthosis (K011350). The performance<br>data demonstrates that the proposed automation of<br>measuring for and carving a positive mold of the patient's<br>head yields more accurate results than the manual process<br>used for the predicate device. Specific information regarding<br>the STARscanner is attached at Appendix D. |
| Conclusions: | The Clarren Helmet (Orthomerica) is safe and effective and<br>identical to the Clarren Helmet (Children's Hospital). FDA<br>has already reviewed and cleared the Clarren Helmet<br>(Children's Hospital) based on performance data. FDA has<br>also approved the use of the STARscanner in the fabrication<br>of other cranial orthoses. Therefore, use of the scanner to<br>fabricate the Clarren Helmet (Orthomerica) at Orthomerica's<br>fabrication facility in Orlando, Florida raises no new issues of<br>safety and effectiveness.<br><br>Based on the foregoing and other information in this<br>application, Orthomerica Products, Inc. believes that the<br>performance data provide reasonable assurance of the<br>safety and effectiveness of the Clarren Helmet (Orthomerica)<br>for its proposed indications for use. Further, the Clarren<br>Helmet (Orthomerica) is substantially equivalent to its |
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Clarren Helmet and STARscanner™
claimed predicate, the Clarren Helmet (Children's Hospital) under conditions of intended use.
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Image /page/3/Picture/1 description: The image is a black and white logo for the U.S. Department of Health & Human Services. The logo features a stylized image of three human profiles facing right, stacked on top of each other. The profiles are connected and appear as a single, flowing shape. Encircling the profile image is the text "DEPARTMENT OF HEALTH & HUMAN SERVICES • USA".
Public Health Service
APR 2 0 2007
Food and Drug Administration 9200 Corporate Boulevard Rockville MD 20850
Deanna Fish Orthomerica Products, Inc. 6333 North Orange Blossom Trail Orlando, FL 32810
Re: K021918
Trade/Device Name: Clarren Helmet (Orthomerica) Regulation Number: 882.5970 Regulation Name: Cranial Orthosis Regulatory Class: Class II Product Code: OAN Dated: June 7, 2002 Received: June 11, 2002
Dear Ms. Fish:
This letter corrects our substantially equivalent letter of July 25, 2002.
We have reviewed your Section 510(k) premarket notification of intent to market the device referenced above and have determined the device is substantially equivalent (for the indications for use stated in the enclosure) to legally marketed predicate devices marketed in interstate commerce prior to May 28, 1976, the enactment date of the Medical Device Amendments or to devices that have been reclassified in accordance with the provisions of the Federal Food, Drug, and Cosmetic Act (Act) that do not require approval of a premarket approval (PMA). You may, therefore, market the device, subject to the general controls provisions of the Act. The general controls provisions of the Act include requirements for annual registration, listing of devices, good manufacturing practice, labeling, and prohibitions against misbranding and adulteration.
If your device is classified (see above) into either class II (Special Controls) or class III (PMA), it may be subject to additional controls. Existing major regulations affecting your device can be found in the Code of Federal Regulations, Title 21, Parts 800 to 898. In addition, FDA may publish further announcements concerning your device in the Federal Register.
Please be advised that FDA's issuance of a substantial equivalence determination does not mean that FDA has made a determination that your device complies with other requirements of the Act or any Federal statutes and regulations administered by other Federal agencies. You must comply with all the Act's requirements, including, but not limited to: registration and listing (21 CFR Part 807); labeling (21 CFR Part 801); good manufacturing practice requirements as set forth in the quality systems (QS) regulation
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This letter will allow you to continue marketing your device as described in your Section 510(k) premarket notification. The FDA finding of substantial equivalence of your device to a legally marketed predicate device results in a classification for your device and thus, permits your device to proceed to the market.
If you desire specific advice for your device on our labeling regulation (21 CFR Part 801), please contact the Office of Compliance at (240) 276-0120 {see http://www.fda.gov/cdrh/organiz.html#OC for OC organization structure). Also, please note the regulation entitled, "Misbranding by reference to premarket notification" (21CFR Part 807.97). You may obtain other general information on your responsibilities under the Act from the Division of Small Manufacturers, International and Consumer Assistance at its toll-free number (800) 638-2041 or (240) 276-3150 or at its Internet address http://www.fda.gov/cdrh/dsma/dsmamain.html.
Sincerely yours,
Cabare Buchers
Mark N. Melkerson Director Division of General, Restorative and Neurological Devices Office of Device Evaluation Center for Devices and Radiological Health
Enclosure
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510(k) Number (if known): ب
Page
Device Name:__________________________________________________________________________________________________________________________________________________________________
Indications For Use:
Indications for Use: The Clarren Helmet is a cranial orthosis that applies passive pressure to prominent regions of an infant's cranium in order to improve cranial Symmetry and/or shape in infants from 3 to 18 months of age with moderate to severe nonsynostotic positional plagiocephaly, including infants with plagiocephalic, brachycephalic, and scaphocephalic- shaped heads.
> (PLEASE DO NOT WRITE BELOW THIS LINE-CONTINUE ON ANOTHER PAGE IF NEEDED)
> > Concurrence of CDRH, Office of Device Evaluation (ODE)
(Optional Format 3-10-98)
for Mark N. Millman
Division Sign-Off Division of General, Restorative and Neurological Devices
510(k) Number K021918
Two short videos show you everything — or skip straight to the written tutorial if you'd rather read. You can reopen this any time from the Tutorial button in the top bar.
Part 1 — Search, results, and everyday workflows 16 min
Part 2 — Embeddings: the galaxy map 3 min
1. Search: exact and fuzzy
Type a phrase like "coronary artery calcification" into the search box. You get two kinds of results. Exact results match the literal phrase — prefix searches work ("coronary artery calcificati") but suffix searches do not. Fuzzy results match on the meaning and intent of your phrase rather than the exact words, and are sorted by relevance score. Hover over the Exact or Fuzzy badge on any row to see exactly why it matched.
Use the checkboxes above the results to narrow: SaMD keeps only software-only devices, AI / ML keeps only devices with AI.
Exact vs. fuzzy search: what's the difference?
Exact matches on the literal phrase (prefix search works, suffix does not). Fuzzy matches on the meaning and intent of the phrase rather than the exact words. Hover over the badge on any row to see why it matched.
You search "coronary artery calcification" and want only software devices with AI. What two filters do you apply?
Narrow by SaMD (software-only devices), then narrow by AI/ML (devices with AI).
2. The results table
Scroll right in the results table. The intended use is extracted for you — no need to open the PDF. The device story gives a high-level snapshot of what the device does and how it's used. The AI Performance sub-table shows each output name, acceptance criteria, observed values, and development/test dataset descriptions — the same format Innolitics uses for regulatory strategy outputs, and the fastest high-level fingerprint of an AI device. It is AI-generated but has been very reliable in practice.
Where do you find a device's intended use without opening the PDF?
Scroll right in the search results table. The intended use column is extracted for you; no need to dig into the 510(k) summary PDF.
What does the AI Performance sub-table show, and why is it useful?
Output name, acceptance criteria, observed values, development dataset description, and test dataset description. It's the same format we use for regulatory strategy output and Fast 510(k) input, and the fastest high-level fingerprint of an AI device. AI-generated but reliable in practice.
3. Judging fuzzy relevance
Fuzzy results trail off in relevance as you scroll. Use three signals to decide how far down to go: the fuzzy badge explanations, the intended use column, and whether your target output (e.g., Cobb angle) still appears in the AI Performance sub-table. Once it stops appearing, you're past the relevant zone. A top hit with a low score (~0.4) and a stretched explanation is a hint the closest predicates are far away — the project may be headed for De Novo. Note the fuzzy search is a pattern match: it doesn't handle negation ("not") well, and hardware devices can appear — filter by SaMD/AI ML to cut them.
How do you judge how far down fuzzy search results to go?
Use the relevancy signals: the fuzzy badge explanations, the intended use column, and whether the target output (e.g., Cobb angle) still appears in the AI Performance sub-table. Once it stops appearing, results are trailing off in relevancy.
4. Device detail page: chat and citations
Click a device name to open its detail page: device facts on the left, a chat window on the right. Ask something like "Describe the training data". The answer carries little citation bubbles — click one to jump to the highlighted passage in the source PDF, so you can verify every AI answer against the document. There's also a Download PDF button for sharing.
How do you verify an AI chat answer on the device detail page?
Click the citation bubbles to jump to the relevant highlight in the source document.
Reading rule for every project: how many summaries do you read in full?
At least the three most relevant 510(k) or De Novo summaries, in full. After that, use targeted chat questions to confirm your memory quickly. The tool supports this professional habit — it doesn't replace it.
5. Side-by-side comparison
Select multiple rows in the results table (aim for under ~10), then open the PDF Viewer tab. Ask one question — it goes to all selected devices in parallel, each with citations. This is the fastest way to compare and contrast devices: training data, PCCP scope, how they handled adding new scanners, and so on.
What does the side-by-side PDF viewer mode do?
Select multiple devices, open the PDF viewer tab, and ask one question (e.g., "Describe the training data"). It queries all selected devices simultaneously with citations, so you can compare and contrast quickly.
6. Collections
With rows selected, go to the Collections tab and create a labeled collection (e.g., "Cobb Angle Project"). Reload that selection any time — before a client call, pull up the collection and ask questions across all of its devices at once.
How do you save a set of selected devices for later use?
Select the rows, go to the Collections tab, and create a labeled collection (e.g., "Cobb Angle Project"). You can reload the selection anytime and carry it into the PDF viewer and other tabs that support selections.
7. Product codes and the regulations tree
Click a product code in the results to jump to it in the regulations tree — identification text, sibling product codes, and devices you can open in a PDF viewer on the right. Click a regulation number to see its identification, special controls, and related product codes. You can also search by product code or regulation number at the top of the tree. Always read the special controls if any exist for your device — it broadens your search and sharpens pre-kickoff research.
What can you do from the regulations tree view?
Browse product codes and regulation numbers, read the identification text and special controls, browse sibling product codes, open device PDFs on the right, and search by product code or regulation number at the top of the tree.
8. Chart view
Click Show Chart and segment by regulation number (or product code) to see which regulations dominate your result set. Clicking a regulation takes you into the regulations tree. Great for spotting that most matches are, say, hardware laparoscopic devices — a cue to go back and filter.
How do you see which regulations dominate a search result set?
Click "Show Chart" and segment by Regulation Number. Clicking a regulation takes you to the regulations tree.
9. The predicate graph
Open the Predicates tab for a family-tree view of predicate relationships. Click a node to trace its parents and children; selections from search carry over pre-selected. Commonly predicated devices are worth reading — a lot of people predicated them for a reason. The visual lineage is also handy on client calls, e.g. to show how a predicate family evolved and justify why your predicate still holds.
In the predicate graph, why are commonly predicated devices worth reading?
A lot of people predicated them for a reason. Clicking a node traces parents and children, and selections from search carry over pre-selected.
10. Embeddings: the galaxy map
The Embeddings tab plots every matching document in a 2-D "galaxy map" where semantically similar devices cluster together. Hover or click clusters to explore, and let AI label the clusters for you. Embeddings beat product codes for grouping: two devices can carry different product codes (LLZ vs. QIH) yet do the same thing — the embedding captures the meaning of the intended use and device story. This is also exactly how retrieval-augmented generation (RAG) works under the hood, and it makes a great visual on client calls.
Try it yourself
Head to the search page and work through a few of these AI/ML fuzzy searches to build intuition: perivascular fat on CT · aortic valve calcification opportunistic screening on noncontrast CT · breast cancer prediction on digital pathology slides · autism detection · gestational age prediction · a hearing aid that can also detect a pulse · foundation model based analysis of ECG · large language models · penetration test. Watch how the relevance scores, intended use, and AI Performance tables tell you when results stop being meaningful.